ebm-papst K3G450-AQ23-K1 Operating Instructions Manual Download Page 6

Operating instructions

K3G450-AQ23-K1

Translation of the original operating instructions

With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.

;

Use the device in accordance with its degree of protection.

Information on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. This does not however in any way affect the
technical properties of the products. The product is to be protected against
UV radiation to prevent the formation of patches and fading. Changes in
color are not a reason for complaint and are not covered by the warranty.

3.5 Mounting data

Strength class of
screws

8.8

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+80 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

3.7 Electromagnetic compatibility

EMC immunity to
interference

According to EN 61000-6-2 (industrial
environment)

EMC interference
emission

According to EN 61000-6-3 (household
environment), except EN 61000-3-2 for
professionally used equipment with a
total rated power greater than 1 kW

If several devices are connected in parallel on the supply side
so that the line current of the arrangement is in the range 16 - 75
A, this arrangement conforms to IEC 61000-3-12, provided that
the short-circuit power S

sc at the connection point of the

customer system to the public power grid is greater than or
equal to 250 times the rated output of the arrangement. It is the
responsibility of the installation engineer or operator/owner of the
device to ensure, if necessary after consultation with the
network operator, that this device is only connected to a
connection point with an S

sc value greater than or equal to 250

times the rated output of the arrangement.

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Risk of cutting and crushing when removing device
from packaging

→ Carefully remove the device from the packaging by grasping

hold of the frame. Never subject to any impact.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Device weighs over 25 kg! Heavy load when unpacking
device.

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

its packaging.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

The fan may not be handled in the area around the inlet nozzle during
transport and installation.
There is a risk of damage to the impeller.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

Item no. 56813-5-9970 · ENU · Change 222839 · Approved 2020-10-23 · Page 6 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G450-AQ23-K1

Page 1: ...re permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clea...

Page 2: ...fore working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can resul...

Page 3: ...3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This...

Page 4: ...e diameter min 8 mm max 12 mm tightening torque 1 8 0 3 Nm 4 1 NC 4 2 COM 4 3 10 V 4 4 0 10 V 4 5 GND 4 6 RSA 4 7 RSB 5 Tightening torque 3 0 5 Nm 6 Customer ventilation port DN 100 7 Tightening torque 3 5 0 5 Nm 8 Inlet ring with pressure tap k factor 240 9 Spiral hose dia 80 mm PVC coated polyester fabric self extinguishing 10 Remove caps prior to start up 11 Installation aperture Item no 56813 ...

Page 5: ...ion in a standardized measurement setup 3 4 Technical description Weight 56 kg Size 450 mm Motor size 150 Impeller material Sheet aluminum Housing material Sheet steel painted black Support plate material Sheet steel galvanized Spacer material Aluminum Inlet nozzle material Sheet steel galvanized Number of blades 7 Direction of rotation Clockwise viewed toward shaft Degree of protection IP54 Insul...

Page 6: ...lation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with an Ssc value greater than or equal to 250 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Risk of cutting and crushing when removing device from packaging Carefully remo...

Page 7: ...e necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal vo...

Page 8: ...he corresponding terminals Use a screwdriver to do so When connecting ensure that no wire ends fan out Fig 2 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent...

Page 9: ... min 10 mA reinforced insulation on supply side and basic insulation on control interface side or reinforced insulation on control interface side up to 250 VAC potential difference 2 9 10 V red Fixed voltage output 10 VDC SELV 10 V 3 max 10 mA short circuit proof power supply for external devices e g pot fixed voltage input 24 VDC for setting parameters via MODBUS without line voltage supply 2 10 ...

Page 10: ...r find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determined at the motor mount at the motor support plate at least in axial direction and transversely to this Measurement of the vibration in all three axes is recommended ...

Page 11: ...te from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve cooling Let the device cool down To reset the error messa...

Page 12: ...apt the maintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the st...

Page 13: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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