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Operating instructions

K3G450-AQ06-04

Translation of the original operating instructions

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.

Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.
→ After working on the device, remove any used tools or

other objects from the device.

1.5 Safety and protective functions

DANGER
Missing safety device and non-functioning safety device

If there is no safety device, you could be seriously injured, for
example if you reach into the running device or your hands are
sucked into it.
→ Operate the device only with a fixed and isolating safety

protection and a fixed guard grille.
The guard must withstand the kinetic energy of a fan blade
detaching at maximum speed.

→ The device is a built-in component. You, the owner/

operator, are responsible for providing adequate protection for
the device.

→ Shut down the device immediately if you detect a

missing or ineffective protective feature.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.

→ Verify that the entire setup is EMC compliant.

1.7 Mechanical movement

DANGER
Rotating device

Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

DANGER
Flying parts

Missing safety devices may cause balancing weights or
broken fan blades to be ejected at high speeds, causing bodily
harm.
→ Take appropriate safety measures.

WARNING
Rotating device

Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working

on rotating parts.

→ Protect long hair by wearing a cap.

1.8 Emission

WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.

Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment, e.g. hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature at the electronics enclosure

Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is

provided.

1.10 Storage

;

Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.

;

Protect the device from environmental impacts and dirt until the final
installation.

;

We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.

;

Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.

;

Maintain the storage temperature, see
chapter 3.6 Transport and storage conditions.

;

Please make sure that all screwed cable glands are fitted with
dummy plugs.

1.11 Disposal

When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.

Item no. 50561-5-9970 · Revision 69485 · Release 2010-02-05 · Page 2 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G450-AQ06-04

Page 1: ...assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage 1 ...

Page 2: ...ng on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear...

Page 3: ...n imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that contains abrasive particles Moving highly corrosive air e g salt spray ...

Page 4: ... nozzle with bleeder connection for pressure relief k factor 240 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm Item no 50561 5 9970 Revision 69485 Release 2010 02 05 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...om rotor on top on request Condensate discharge holes Rotor side Operation mode S1 Motor bearing Ball bearing Technical features PFC passive Control input 0 10 VDC PWM Over temperature protected electronics motor Alarm relay Integrated PID controller Input for sensor 0 10 V or 4 20 mA Output for slave 0 10 V RS485 ebmBUS Motor current limit Soft start Line undervoltage phase failure detection Outp...

Page 6: ...nger be installed Install the undamaged device according to your application 4 2 Connecting the electrical system DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation ...

Page 7: ... AWG American Wire Gauge 4 2 3 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on The values lie in a range of typical 250 mA The effective power in this operating state readiness for operation is ...

Page 8: ...ing No water may penetrate along the cable in the direction of the cable gland When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Ill 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Operation mode PWM controlling Group adress 1 Fan device adr...

Page 9: ...e to 100 level control coefficient KL3 2 8 GND Reference mass for control interface SELV KL3 3 7 0 10 V Use control actual value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA supply voltage for ext devices e g potentiometers SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA supply voltage for ext devices e g sensors SELV ...

Page 10: ...ing off the device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disconnecting be sure to disc...

Page 11: ...ight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see ...

Page 12: ...ry 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Impeller for wear deposits corrosion and damage Visual...

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