background image

Operating instructions

K3G280-PR04-I5

Translation of the original operating instructions

CAUTION
Electrical voltage

The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole separating switch.

→ When working on the fan, you must switch off the

installation/machine in which the fan is installed and secure it
from being switched on again.

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check that the data on the type plate match the connection data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

;

Note the following when routing the connection lines:
For permanently installed lines, the bending radius must be at least
four times the outside diameter of the cable.
For movable lines, the bending radius must be at least 15 times the
outside diameter of the cable.

Protective earth contact resistance as per EN 61800-5-1

Compliance with the resistance specifications as per EN 61800-5-1 for
the protective earth connection circuit must be verified in the application.
Depending on the installation situation, it may be necessary to connect
an additional protective earth conductor by way of the extra protective
earth terminal provided on the device. The protective earth terminal is
located on the housing and provided with a protective earth symbol and
a hole.

4.2.2 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 4 W.

4.2.3 Residual current operated device

If the use of a residual current device (RCD) is required in your
installation, only universal residual current devices (type B or
B+) are permissible. Residual current devices (RCD) cannot
provide personal safety while operating the device, as is also
the case with frequency converters. When the device power
supply is switched on, charging current pulses from the
capacitors in the integrated EMC filter can lead to the instant
triggering of residual current devices. We recommend residual
current circuit breakers (RCCB) with an activation threshold of
300 mA and delayed tripping (super-resistant, characteristic K).

4.2.4 Locked-rotor protection

Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing connection lines for the connection

Fig. 1: Recommended stripping lengths in mm (inside terminal box)

Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.

NOTE
Tightness and strain relief depend on the cable used.

→ The user must check this.

4.3.2 Connecting cables with terminals

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Remove the cap from the screwed cable gland.

Remove the cap only in those places where cables are inserted.

;

Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.

;

First connect the "PE" (protective earth) connection.

;

Connect the lines to the corresponding terminals.

Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.

;

Seal the terminal box.

Item no. 54780-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G280-PR04-I5

Page 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases the risk of ...

Page 2: ...lding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the s...

Page 3: ...ar to 1050 mbar Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data Operating the device with all protective features in place Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e ...

Page 4: ...tightening torque 1 8 0 3 Nm 2 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm use the provided seal Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 3 Inlet nozzle 28004 2 4013 with pressure tap k factor 77 4 Tightening torque 1 5 0 2 Nm Item no 54780 5 9970 ENG Revision 202174 Release 2018 12 28 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Ph...

Page 5: ...determined using a motor impeller combination in a standardised measurement configuration 3 4 Technical features Mass 9 3 kg Size 280 mm Motor size 84 Surface of rotor Coated in black Material of terminal box PP plastic Material of electronics housing Die cast aluminium Material of impeller PP plastic Material of mounting plate Sheet steel galvanised Material of support bracket Steel coated in bla...

Page 6: ...he housing Strictly avoid shocks Wear safety shoes and cut resistant safety gloves NOTE Damage to device from vibration Bearing damage reduced service life Forces or impermissibly high vibration levels must not be transmitted to the fan from system components If the fan is connected to air ducts it should isolated from vibrations for example using compensators or similar elements Fasten the fan to...

Page 7: ...terference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on The values are typically in the range 250 mA At the same time the effective power in this operating state operational readiness is typically 4 W 4 2 3 Residual current operated device If the use of a residual current device RCD i...

Page 8: ...ing flat cable routed in a U shaped loop When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan devi...

Page 9: ...ommon connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on mains side and reinforced insulation on control interface side 8 GND Signal ground for control interface SELV 9 RSA RS 485 interface for MODBUS RSA SELV 10 RSB RS 485 interface for MODBUS RSB SELV 11 0 10 V Analogue input set value SELV 0 10 V Ri 100kΩ parametrisable curve 12 10 V Fixed voltage output 10 VDC SELV 10 V 3 ...

Page 10: ...ting from damage during transport or component induced or structural resonances When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Operation at excessive vibration levels can lead to premature failure ...

Page 11: ... to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply apply control signal Faulty connection De energise correct connection see connection diagram Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device cool down To reset th...

Page 12: ...gical disposal of the product and its components 6 4 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be heeded 6 4 2 Disassembly Disassembly of the product ...

Reviews: