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Operating instructions

K3G280-PR04-I5

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
The local industrial safety regulations must always be observed when
working on the device.
Keep the workplace clean and tidy. Untidiness in the working area
increases the risk of injury.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.3 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Transport

3

1.11 Storage

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data in accordance with ecodesign regulation EU 327/2011

5

3.4 Technical features

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

7

4.3 Connection in terminal box

8

4.4 Factory settings

9

4.5 Connection screen

10

4.6 Checking the connections

10

4.7 Switch on device

10

4.8 Switching off the device

10

5. INTEGRATED PROTECTIVE FUNCTIONS

11

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

6.1 Vibration test

11

6.2 Cleaning

12

6.3 Safety test

12

6.4 Disposal

Item no. 54780-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G280-PR04-I5

Page 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases the risk of ...

Page 2: ...lding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the s...

Page 3: ...ar to 1050 mbar Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data Operating the device with all protective features in place Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e ...

Page 4: ...tightening torque 1 8 0 3 Nm 2 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm use the provided seal Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 3 Inlet nozzle 28004 2 4013 with pressure tap k factor 77 4 Tightening torque 1 5 0 2 Nm Item no 54780 5 9970 ENG Revision 202174 Release 2018 12 28 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Ph...

Page 5: ...determined using a motor impeller combination in a standardised measurement configuration 3 4 Technical features Mass 9 3 kg Size 280 mm Motor size 84 Surface of rotor Coated in black Material of terminal box PP plastic Material of electronics housing Die cast aluminium Material of impeller PP plastic Material of mounting plate Sheet steel galvanised Material of support bracket Steel coated in bla...

Page 6: ...he housing Strictly avoid shocks Wear safety shoes and cut resistant safety gloves NOTE Damage to device from vibration Bearing damage reduced service life Forces or impermissibly high vibration levels must not be transmitted to the fan from system components If the fan is connected to air ducts it should isolated from vibrations for example using compensators or similar elements Fasten the fan to...

Page 7: ...terference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on The values are typically in the range 250 mA At the same time the effective power in this operating state operational readiness is typically 4 W 4 2 3 Residual current operated device If the use of a residual current device RCD i...

Page 8: ...ing flat cable routed in a U shaped loop When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan devi...

Page 9: ...ommon connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on mains side and reinforced insulation on control interface side 8 GND Signal ground for control interface SELV 9 RSA RS 485 interface for MODBUS RSA SELV 10 RSB RS 485 interface for MODBUS RSB SELV 11 0 10 V Analogue input set value SELV 0 10 V Ri 100kΩ parametrisable curve 12 10 V Fixed voltage output 10 VDC SELV 10 V 3 ...

Page 10: ...ting from damage during transport or component induced or structural resonances When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Operation at excessive vibration levels can lead to premature failure ...

Page 11: ... to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply apply control signal Faulty connection De energise correct connection see connection diagram Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device cool down To reset th...

Page 12: ...gical disposal of the product and its components 6 4 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be heeded 6 4 2 Disassembly Disassembly of the product ...

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