ebm-papst G4D225-FK20-02 Operating Instructions Manual Download Page 9

Operating instructions

G4D225-FK20-02

Translation of the original operating instructions

4.5 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

4.6 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the blower.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.7 Switching off the device

;

Disconnect the device from the power supply at the supply line's
main switch.

;

When disconnecting, be sure to disconnect the ground connection last.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.

Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ Install the externally wired thermal overload protector in

the control circuit so that following a malfunction the motor
does not switch on again automatically after cooling off.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Impermissible point of
operation

Check point of
operation

Motor
overtemperature

Ambient temperature
too high

Reduce ambient
temperature if possible

Deficient cooling

Improve cooling

Item no. 16628-5-9970 · ENU · Change 257119 · Approved 2022-08-31 · Page 9 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for G4D225-FK20-02

Page 1: ...ed installed operated maintained and otherwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the f...

Page 2: ...te shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system mach...

Page 3: ...In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveyi...

Page 4: ...duct drawing All dimensions in mm 1 Cable halogen free railway application EN 45545 9G 0 75 mm 9x splice Item no 16628 5 9970 ENU Change 257119 Approved 2022 08 31 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ... connected by the customer This component for installation may have several local protection classes This information relates to this component s basic design The final protection class is based on the component s intended installation and connection Conformity with standards EN 50155 2008 EN 61373 Cat 1B 2010 EN 45545 2 HL3 2013 A1 2015 Approval EAC Comment Prerequisite for operation is a Class 1...

Page 6: ...tal contact Before working on the electrical hookup short the supply and PE connections CAUTION Voltage The device is a built in component and has no disconnecting switch Only connect the device to circuits that can be switched off with an all pole disconnection switch When working on the device secure the system machine in which the device is installed so as to prevent it from being switched back...

Page 7: ...in component and has no disconnecting switch Connect the device to a suitable tripping unit Only connect the device to circuits that can be switched off with an all pole disconnection switch When working on the device secure the system machine in which the device is installed so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overhe...

Page 8: ... phases Δ Delta connection Y Star connection L1 black L2 blue L3 brown U1 black V1 blue W1 brown U2 green V2 white W2 yellow TOP 2x gray PE green yellow Item no 16628 5 9970 ENU Change 257119 Approved 2022 08 31 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...G Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Risk of injury Keep out of the device s danger zone When working on the device switch off the line voltage and ensure that it cannot...

Page 10: ...ion At least every 6 months Fasten Fastening the protective earth terminal Visual inspection At least every 6 months Fasten Insulation of cables for damage Visual inspection At least every 6 months Replace cables Condensation drainage holes for clogging where necessary Visual inspection At least every 6 months Open holes Abnormal bearing noise acoustic At least every 6 months Replace device 5 3 Di...

Page 11: ...materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 16628 5 9970 ENU Change 257119 ...

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