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Operating instructions

G1G126-AA45-71

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by trained and authorised technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Deflagration

2

1.9 Emission

2

1.10 Hot surface

2

1.11 Transport

3

1.12 Storage

3

1.13 Disposal

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical features

5

3.4 Mounting data

5

3.5 Transport and storage conditions

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

6

4.3 Connection via plug

8

4.4 Connection screen

9

4.5 Checking the connections

9

4.6 Switch on device

9

4.7 Switching off the device

9

5. INTEGRATED PROTECTIVE FUNCTIONS

10

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

10

6.1 Cleaning

10

6.2 Safety test

Item no. 51282-5-9970 · Revision 79946 · Release 2013-12-02 · Page 1 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for G1G126-AA45-71

Page 1: ... authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the devi...

Page 2: ...trically live parts Escaping gas may also cause explosions Never open the blower WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap WARNING Flying parts Missing safety devices may cause fan blades ...

Page 3: ...tems Installing the device into an overall system for moving air Commissioning the built in component only after installation in the customer unit Operating the device with all protective features in place Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Moving a medium t...

Page 4: ...o No 350 766 1 female terminal tyco No 926 884 1 2 1 L 2 2 N 2 3 PE 3 5 pole strip mating connector not included in delivery Molex No 39 01 4050 female connector Molex No 39 00 0059 3 1 3 2 Speed monitoring 3 3 Not assigned 3 4 PWM input 3 5 GND 4 Bleeder connection for pressure relief possible Item no 51282 5 9970 Revision 79946 Release 2013 12 02 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühl...

Page 5: ...re Motor bearing Ball bearing Technical features Tach output Motor current limit Control input PWM Touch current acc IEC 60990 measuring network Fig 4 TN system 3 5 mA Motor protection Reverse polarity and locked rotor protection Remark Complete unit must be tested for required approvals For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cyc...

Page 6: ...t in component and features no electrically isolating switch Connect the device only to circuits that can be switched off using an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again NOTE Water penetration into leads or wires Water enters at the cable end on the customers side an...

Page 7: ...your connector Connect the panel connector and mating connector Ensure that the connector is locked in correctly Item no 51282 5 9970 Revision 79946 Release 2013 12 02 Page 7 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 8: ...riginal operating instructions 4 4 Connection screen Item no 51282 5 9970 Revision 79946 Release 2013 12 02 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...ly 0 PWM to the PWM control input if you are using the PWM control input Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 7 Switching off the device Switching off the device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance wo...

Page 10: ...e if imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply apply control signal Faulty connection De energise correct connection see ...

Page 11: ...f protective earth connection Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Item no 51282 5 9970 Revision 79946 Release 2013 12 02 Page 11 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 ...

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