ebm-papst D4E225-EH01-01 Operating Instructions Manual Download Page 9

Operating instructions

D4E225-EH01-01

Translation of the original operating instructions

4.5 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

4.6 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the blower.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or
component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

4.7 Switching off the device

;

Disconnect the device from the supply voltage at the main switch for
the supply line.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
Electrical load on the capacitor after device is switched off

Electric shock, risk of injury
→ Discharge the capacitors before working on the device.

CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.

Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.
→ Insert the brought-out thermal overload protector into the

control circuit so that the cooled off motor does not switch on
independently after a fault.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/error

Possible cause

Possible remedy

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after cleaning,
replace the device.
If you have
attached any weight
clips during cleaning,
make sure to remove
them afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply voltage
faulty

Check mains supply
voltage,
restore power
supply.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Item no. 12412-5-9970 · ENG · Revision 223007 · Release 2021-02-11 · Page 9 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for D4E225-EH01-01

Page 1: ...thorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean ...

Page 2: ...magnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING R...

Page 3: ...device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Moving air that c...

Page 4: ...roduct drawing All measures have the unit mm 1 Connection line ETFE AWG18 6 x brass lead tips crimped Item no 12412 5 9970 ENG Revision 223007 Release 2021 02 11 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...of impeller Sheet steel galvanised Housing material Sheet steel galvanised Motor suspension Motor mounted vibration free on both sides Direction of rotation Clockwise seen on rotor Type of protection IP20 Insulation class F Humidity F environmental protection class H H0 dry environment Note ambient temperature Occasional start up between 40 C and 25 C is permissible For continuous operation at amb...

Page 6: ...tric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts DANGER Electrical load 50 µC between mains wire and protective earth c...

Page 7: ...t can destroy the winding insulation system and against harmful bearing currents Heating up of the motor when using a frequency converter must be checked by the customer following installation in the end device 4 3 Connection of the cables External leads are brought out of device First connect the PE protective earth connection Connect the lines according to your application When doing so observe ...

Page 8: ...s 4 4 Connection screen TOP 2 x grey U1 blue Z brown U2 black PE green yellow Item no 12412 5 9970 ENG Revision 223007 Release 2021 02 11 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...r device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION Electrical load on the capacitor after device is switched off Electric shock risk of injury Discharge the capacitors before working on the de...

Page 10: ...of the ball bearings is designed for a service life of 40 000 hours Please contact ebm papst if bearing replacement is required after this period Adapt the maintenance intervals to the dust pollution occurring 5 2 Safety test What has to be tested How to test Frequency Which measure Check the protective casing against accidental contact for damage and to ensure that it is intact Visual inspection ...

Page 11: ...inium Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electri...

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