ebm-papst D4E180-BA04-18 Operating Instructions Manual Download Page 6

Operating instructions

D4E180-BA04-18

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing the blower
from the packaging

→ Carefully remove the blower from its packaging, only

touching the housing. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

CAUTION
Electrical voltage

The device is a built-in component and features no electrically
isolating switch.
→ Connect the device only to circuits that can be switched off

using an all-pole disconnecting switch.

→ When working on the device, you must switch off the

system/machine in which the device is installed and secure
it from being switched on again.

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data and the data of the operating capacitor.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum

cable cross-section is at least
AWG26/0.13 mm².

4.2.2 Voltage control

With open loop speed control using transformers or electronic
voltage regulators (e.g. phase angle control), excessive current
may occur.
In addition, noises can occur with phase angle control
depending on the mounting situation.

4.2.3 Frequency inverter

Fit sinusoidal filters that work on all poles (live-live and live-
earth) between the frequency inverter and the motor for
operation with frequency inverters.
Depending on how the device is installed, noises may occur.

4.3 Connection via plug

4.3.1 Preparing connection lines for the connection

The lines, including customer-side interface, fall within the
standard of the internal connection.
Observe product conformity to standards and the type of
protection in your end device after you have installed the ebm-
papst device.

;

Connect the connection lines to the mating connectors.

4.3.2 Establish supply connections

;

Check the PIN assignment of your connector.

;

Connect the panel connector and mating connector.

;

Ensure that the connector is locked in correctly.

Item no. 11467-5-9970 · Revision 74174 · Release 2011-05-17 · Page 6 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for D4E180-BA04-18

Page 1: ...on the electrical system Only trained and authorised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modi...

Page 2: ... could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 7 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect...

Page 3: ...r use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Moving air that contains abrasive particles Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist and protected accordingly Moving air that contains dust pollution e g suction...

Page 4: ...e the unit mm 1 Connection line PVC AWG20 with Connector housing Molex 03 09 2041 1 1 U1 blue 1 2 U2 black 1 3 Z brown 1 4 PE green yellow Item no 11467 5 9970 Revision 74174 Release 2011 05 17 Page 4 9 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...1 Motor bearing Ball bearing Touch current acc IEC 60990 measuring network Fig 4 TN system 0 75 mA Motor protection Thermal overload protector TOP wired internally Protection class I if protective earth is connected by customer Product conforming to standard EN 60335 1 CE Approval UL 2111 CSA C22 2 Nr 77 For cyclic speed loads note that the rotating parts of the device are designed for maximum one...

Page 6: ...her the data on the type plate agree with the connection data and the data of the operating capacitor Before connecting the device ensure that the supply voltage matches the operating voltage of the device Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cr...

Page 7: ...structions 4 4 Connection screen U1 blue Z brown U2 black PE green yellow Item no 11467 5 9970 Revision 74174 Release 2011 05 17 Page 7 9 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 8: ...d off Electric shock risk of injury Discharge the capacitors before working on the device CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops If the d...

Page 9: ...Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Mounting of protective earth connection Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every ...

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