ebm-papst D3G200-HD02-02 Operating Instructions Manual Download Page 7

Operating instructions

D3G200-HD02-02

Translation of the original operating instructions

→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The device is a built-in component and has no disconnecting
switch.
→ Only connect the device to circuits that can be switched off

with an all-pole disconnection switch.

→ When working on the device, secure the system/

machine in which the device is installed so as to prevent it
from being switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 4 W.

4.2.3 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.4 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.3.2 Connecting wires to terminals

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

;

Route the wire(s) (not included in scope of delivery) into the terminal
box.

;

First connect the "PE" (protective earth).

;

Connect the wires to the corresponding terminals.

Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.

;

Seal the terminal box.

4.3.3 Cable routing

Water must be prevented from reaching the cable gland along the cable.

NOTE
Damage caused by moisture penetration.

Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable

glands, the cable should be routed in a U-shaped loop
wherever possible.

→ If this is not possible, a drip edge can be produced by

fitting a cable tie directly in front of the cable gland for example.

Item no. 54389-5-9970 · ENU · Change 260673 · Approved 2022-06-23 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for D3G200-HD02-02

Page 1: ... to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clean and tidy U...

Page 2: ...nt DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not w...

Page 3: ...In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveyi...

Page 4: ... GND 2 4 RSA 2 5 RSB 2 6 Tach 3 Tightening torque 3 0 5 Nm 4 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm Cable diameter min 8 mm max 12 mm tightening torque 1 8 0 3 Nm use must be made of seal provided Item no 54389 5 9970 ENU Change 260673 Approved 2022 06 23 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 d...

Page 5: ...s are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical description Weight 11 64 kg Size 200 mm Motor size 84 Rotor surface Painted black Impeller material Sheet ...

Page 6: ...tly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging NOTE Damage to the device from vibration Bearing damage shorter service life The fan must not be subjected to force or excessive vibration from sections of the installation I...

Page 7: ...this operating state operational readiness is typically 4 W 4 2 3 Residual current circuit breaker RCCB If the use of a residual current device RCD is required in your installation only AC DC sensitive residual current devices type B or B are permissible As with variable frequency drives residual current devices cannot provide personal safety while operating the device When the device power supply...

Page 8: ...e parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 10 Save set value to EEPROM No Set value requirement Analog linear Direction of action parameter set 1 Positive heating Direction of action parameter set 2 Positive heating Item no 54389 5 9970 ENU Change 260673 Approved 2022 06 23 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mul...

Page 9: ... contact common connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side KL3 1 0 10 V Analog input set value 0 10 V Ri 100 kΩ adjustable curve SELV KL3 2 10 V Fixed voltage output 10 VDC SELV KL3 3 GND Reference ground for control interface SELV KL3 4 RSA RS485 interface for MODBUS RSA SELV KL3 5 RSB RS485 interface for...

Page 10: ...remature failure 4 8 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the ...

Page 11: ...nd rectify cause of error release restart lockout if necessary Ambient temperature too high Reduce the ambient temperature Reset by reducing control input to 0 Impermissible point of operation Correct the operating point Let the device cool down In the event of further malfunctions contact ebm papst 6 1 Cleaning To ensure a long service life check the fans regularly for proper operation and soilin...

Page 12: ...requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be heeded 6 3 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate te...

Reviews: