ebm-papst D3G133-BF03-02 Operating Instructions Manual Download Page 6

Operating instructions

D3G133-BF03-02

Translation of the original operating instructions

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing blower
from packaging

→ Carefully remove the blower from its packaging, touching

only the housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The device is a built-in component and has no disconnecting
switch.
→ Only connect the device to circuits that can be switched off

with an all-pole disconnection switch.

→ When working on the device, secure the system/

machine in which the device is installed so as to prevent it
from being switched back on.

NOTE
Device malfunctions possible

Route the device's control lines separately from the supply line.
→ Maintain the greatest possible clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the data on the nameplate match the connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Ground conductor contact resistance according to EN 60335

Compliance with the impedance specifications according to EN 60335
for the protective earth connection circuit must be verified in the end
application.
Depending on the circumstances of installation, it may be necessary to
connect an additional protective earth conductor to the extra protective
earth terminal on the device.

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

4.2.3 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connecting the cables

The device has external leads.

;

First connect the "PE" (protective earth).

Connect the cables according to your application. When doing so,
observe Chapter 4.4 Connection diagram.

Item no. 50022-5-9970 · ENU · Change 89188 · Approved 2016-04-18 · Page 6 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for D3G133-BF03-02

Page 1: ...rated maintained and otherwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Not...

Page 2: ...the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a st...

Page 3: ...ive devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Conveying air that contains abrasive particles Conveying highly corrosive air e g salt spray Exception devices designed for salt spray and correspondingly pro...

Page 4: ...rawing All dimensions in mm 1 Cable PVC 3G 0 5 mm 3x crimped splices 2 Cable PVC 4x 0 25 mm 4x crimped splices Item no 50022 5 9970 ENU Change 89188 Approved 2016 04 18 Page 4 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ermal overload protection for motor Touch current according to IEC 60990 measuring circuit Fig 4 TN system 3 5 mA Motor protection Thermal overload protector TOP internally connected with cable Variable Protection class I with customer connection of protective earth Conformity with standards EN 60335 1 CE Approval CCC With regard to cyclic speed loads note that the rotating parts of the device are...

Page 6: ...sible clearance Recommendation clearance 10 cm separate cable routing NOTE Water ingress into wires or cables Water ingress at the customer end of the cable can damage the device Make sure the end of the cable is connected in a dry environment Only connect the device to circuits that can be switched off with an all pole disconnection switch 4 2 1 Requirements Check whether the data on the nameplat...

Page 7: ...rth 7 0 10 V PWM yellow Control input 0 10 V or PWM electrically isolated 5 Tach white Tach output open collector 1 pulse per revolution electrically isolated 6 10V max 1 1 mA red Voltage output 10 V 1 1 mA electrically isolated not short circuit proof 4 GND blue GND connection for control interface Item no 50022 5 9970 ENU Change 89188 Approved 2016 04 18 Page 7 10 ebm papst Mulfingen GmbH Co KG ...

Page 8: ...lts described in the table Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts automatically 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections ev...

Page 9: ...resource preservation are top priority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecolog...

Page 10: ...or internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 50022 5 9970 ENU Change 89188 Approved 2016 04 18 Page 10 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com...

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