ebm-papst AP68-35 Operating Instructions Manual Download Page 10

Operating instructions

A3G560-AP68-35

Translation of the original operating instructions

4.6 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

;

Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.

;

Route the connecting cables in the terminal box so that the terminal
box cover closes without resistance.

;

Use all plug screws (the entire number). In doing so, insert the
screws manually to avoid damage to the thread.

;

Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

;

Start the device by changing the input signal.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range. #Strong vibrations can result from improper
handling, imbalance resulting from damage during transport,
or component-induced or structural resonances. #When
putting the fan into service, determine the speed ranges with
excessive vibration levels and also any resonance
frequencies that may be present. #When regulating the
speed, pass through resonance ranges as quickly as
possible or find another remedy.# Operation at excessive
vibration levels can lead to premature failure.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance work:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the supply voltage.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

5. INTEGRATED PROTECTIVE FUNCTIONS

The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.

Malfunctions

Description / Function of
safety feature

Rotor position detection error

An automatic restart occurs.

Locked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line under-voltage (mains input
voltage outside of permitted
nominal voltage)

;

If the mains supply voltage

returns to permitted values, the
motor restarts automatically.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after power
failure.

Risk of injury
→ Keep out of the device danger zone.# When working on the

device, switch off the mains power and ensure that it cannot
be switched back on.

→ After working on the device, remove any tools used or

other objects from the device.

If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.

Malfunction/error

Possible cause

Possible remedy

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after cleaning,
replace the device.
If you have
attached any weight
clips during cleaning,
make sure to remove
them afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Item no. 52199-5-9970 · ENG · Revision 88834 · Release 2016-04-29 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for AP68-35

Page 1: ...d to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be r...

Page 2: ...against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan bla...

Page 3: ...nd may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from...

Page 4: ...Direction of air flow A 2 Cable diameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm 3 Thread reach max 16 mm 4 Tightening torque 3 5 0 5 Nm Item no 52199 5 9970 ENG Revision 88834 Release 2016 0...

Page 5: ...he ErP data is determined using a motor impeller combination in a standardised measurement configuration 3 4 Technical features Mass 8 8 kg Size 560 mm Surface of rotor Coated in black Material of ele...

Page 6: ...soft surface Make sure the blades are not subjected to load After installation make sure the impeller moves easily and that the blades of the impeller are not deformed or bent and do not catch anywhe...

Page 7: ...the use of a residual current device RCD is required in your installation only pulse current sensitive and or universal residual current devices type A or B are permissible Residual current devices R...

Page 8: ...ting the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factory se...

Page 9: ...correspond to 100 level control coefficient KL3 2 8 GND Reference mass for control interface SELV KL3 3 7 0 10 V Use control actual value input 0 10 VDC impedance 100 k only as alternative to 4 20 mA...

Page 10: ...via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switc...

Page 11: ...such cases please contact ebm papst The fan is provided with maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of 40 000 hours Please contact...

Page 12: ...tallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminium Non ferrous metal e g motor windings Plast...

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