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Operating instructions

A4D500-AM03-01

Translation of the original operating instructions

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after cleaning,
replace the device.
If you have
attached any weight
clips during cleaning,
make sure to remove
them afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply voltage
faulty

Check mains supply
voltage,
restore power
supply.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Thermal overload
protector responded

Allow motor to cool
off, locate and rectify
cause of error, if
necessary cancel
restart lock-out

Unacceptable
operating point

Check operating point

Overtemperature of
motor

Ambient temperature
too high

Lower ambient
temperature if possible

Insufficient cooling

Improve cooling

If you have any other problems, contact ebm-papst.

5.1 Cleaning

To ensure a long service life, the fans have to be regularly checked for
proper operation and degree of soiling. The frequency of the checks is to
be adapted to the occurrence of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Interrupt the power supply,

secure against renewed switch-on. Secure against start-up,
prevent air flow.

;

Dirt deposits on the motor housing could lead to overheating of the
motor.

;

Dirt on the impeller can cause vibration which would shorten the
service life of the fan.

;

Severe vibration could destroy the fan.

;

In such cases immediately switch off and clean the fan.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Use is never to be made of corrosive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

cleaner.

→ Do not use any acid, alkali or solvent-basedcleaning

agents.

→ Do not use any pointed or sharp-edged objects for cleaning

;

Completely remove any cleaning agents used.

;

Immediately switch off and replace the device if severe corrosion is
apparent at load-bearing or rotating parts.

;

Repairs to load-bearing or rotating parts are not permissible!

;

Operate the fan for 2 hours at maximum speed to permit the
evaporation of any water which may have ingressed.

;

If cleaning does not eliminate vibration, the fan may have to be re-
balanced. In such cases please contact ebm-papst.

;

The fan is provided with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

Please contact ebm-papst if bearing replacement is required after this
period.

;

Adapt the maintenance intervals to the dust pollution occurring.

5.2 Safety test

What has to
be tested?

How to test?

Frequency

Which
measure?

Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact

Visual inspection At least every

6 months

Repair or
replacement of
the device

Check the
device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
the device

Mounting the
connection lines

Visual inspection At least every

6 months

Fasten

Mounting of
protective earth
connection

Visual inspection At least every

6 months

Fasten

Check the
insulation of the
wires for damage

Visual inspection At least every

6 months

Replace wires

Tightness of
screwed cable
gland

Visual inspection At least every

6 months

Retighten,
replace if
damaged

Condensate
discharge holes
for clogging, as
necessary

Visual inspection At least every

6 months

Open bore holes

Weld seams for
crack formation

Visual inspection At least every

6 months

Replace device

Abnormal
bearing noise

acoustic

At least every
6 months

Replace device

Item no. 10057-5-9970 · ENG · Revision 98149 · Release 2020-10-01 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A4D500-AM03-01

Page 1: ...specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming f...

Page 2: ...m machine wait until all parts have come to a standstill WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can become entangled and be pulled into the device Ris...

Page 3: ...ularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that ar...

Page 4: ...Direction of air flow V 2 Depth of screw max 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10057 5 9970 ENG Revision 98149 Release 2020 1...

Page 5: ...terial of terminal box PP plastic Material of blades Press fitted sheet steel blank sprayed with PP plastic Number of blades 5 Direction of air flow V Direction of rotation Counter clockwise seen on r...

Page 6: ...stening 4 2 Connecting the electrical system DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of...

Page 7: ...ble gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Product drawing NOTE Tightness and strain relief depend on the cable used The user must check this 4 3 2 C...

Page 8: ...prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect up the thermal overload protector installed in the coil T...

Page 9: ...ion Y Star connection L1 V1 blue L2 U1 black L3 W1 brown W2 yellow U2 green V2 white TOP 2x grey PE green yellow Item no 10057 5 9970 ENG Revision 98149 Release 2020 10 01 Page 9 12 ebm papst Mulfinge...

Page 10: ...rong vibrations can result from improper handling imbalance resulting from damage during transport or component induced or structural resonances When putting the fan into service determine the speed r...

Page 11: ...basedcleaning agents Do not use any pointed or sharp edged objects for cleaning Completely remove any cleaning agents used Immediately switch off and replace the device if severe corrosion is apparen...

Page 12: ...ts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 5 3 3 Component disposal The products are...

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