ebm-papst A3G500-AN33-01 Operating Instructions Manual Download Page 2

Operating instructions

A3G500-AN33-01

Translation of the original operating instructions

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of a fault, the rotor and the impeller will be
energized

The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

1.5 Safety and protective features

DANGER
Protective device missing and protective device not
functioning

Without a protective device there is a risk of serious injury, for
instance if the hands reach or are sucked into the device during
operation.
→ Operate the device only with a fixed protective device and

guard grille.

→ The fixed protective device must be able to withstand the

kinetic energy of a fan blade that becomes detached at
maximum speed. There must not be any gaps which it is
possible to reach into with the fingers, for example.

→ The device is a built-in component. As the operator, you

are responsible for ensuring that the device is secured
adequately.

→ Stop the device immediately if you notice a missing or

ineffective protective device.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open- and closed-loop control devices.
If impermissible radiation levels occur following installation, appropriate
shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interference after installing
the device in customer equipment.

→ Verify that the entire setup is EMC-compliant.

1.7 Mechanical movement

DANGER
Rotating device

Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

DANGER
Ejected parts

Missing protective devices may cause balancing weights or
broken fan blades to be ejected and cause injuries.
→ Take appropriate safety measures.

WARNING
Rotating device

Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry

while working on rotating parts.

→ Protect long hair with a cap.

1.8 Emissions

WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).

Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment such as hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature on electronics housing

Risk of burns
→ Ensure sufficient protection against accidental contact.

1.10 Transport

WARNING
Transporting the fan

Injuries from tipping or slipping
→ Wear safety shoes and cut-resistant safety gloves.
→ The fan is only to be transported in its original packaging.
→ The fan is to be transported lying flat, i.e. the motor axis

must be vertical.

→ Secure the fan(s) e.g. with a lashing strip to stop

anything slipping or tipping.

NOTE
Transporting the device

→ Transport the device in its original packaging only.

Item no. 50178-5-9970 · ENU · Change 202174 · Approved 2018-12-27 · Page 2 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A3G500-AN33-01

Page 1: ...d specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the...

Page 2: ...iate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system ma...

Page 3: ...work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could b...

Page 4: ...m 1 Direction of air flow V 2 Cable PVC AWG18 6x crimped ferrules 3 Cable PVC AWG22 3x crimped ferrules 4 Max clearance for screw 16 mm Item no 50178 5 9970 ENU Change 202174 Approved 2018 12 27 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...s determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 9 4 kg Size 500 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow direction V Direction of rotation Counterclockwise viewed towar...

Page 6: ...erator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing fan from packaging Carefully remove the device from its packaging grasping it by only the blades near the hub Strictly avoid shocks Wear sa...

Page 7: ...e necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal vo...

Page 8: ...s not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example Fans installed lying flat Fig 1 Fan installed lying flat cable routed in a U shaped loop Make sure the cable is routed in a U shaped loop Avoid kinks or bends in the bushing Fans installed upright Fig 2 Cable routing for fans installed upright The cables must always be routed downward...

Page 9: ...250 VAC min 10 mA AC1 1 7 NC white 2 Floating status contact break for failure 2 8 0 10 V yellow Control input set value 0 10 VDC impedance 100 kOhm SELV 2 11 10 V red Voltage output 10 VDC 3 max 10 mA power supply for external devices e g potentiometers SELV 2 12 GND blue Reference ground for control interface SELV Item no 50178 5 9970 ENU Change 202174 Approved 2018 12 27 Page 9 12 ebm papst Mul...

Page 10: ...power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor ...

Page 11: ...ch off the line voltage for at least 25 s and then switch it on again Alternatively reset the error message by applying a control signal of 0 5 V to Din1 or by shorting Din1 to GND In the event of further malfunctions contact ebm papst 6 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure cleaner Do not use any acid a...

Page 12: ...he product may drop off Some of the product components are heavy These components could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made of steel copper aluminum and plastic Metallic materials are generally considered to be fully recyclable Separ...

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