ebm-papst A3G300-AU03-H6 Operating Instructions Manual Download Page 11

Operating instructions

A3G300-AU03-H6

Translation of the original operating instructions

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Impermissible point of
operation

Correct the operating
point. Let the device
cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Cleaning

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a high-pressure cleaner.
→ Do not use acid, alkali or solvent-based cleaning agents.
→ Do not use any pointed or sharp-edged objects for cleaning

Instructions for cleaning

Check the unit regularly, with particular attention to smooth operation
and dust buildup on the impeller and motor housing.

Heavy dust buildup, especially on the motor housing and the
impeller, and/or strong vibrations, can destroy the fan. In this case,
switch off the fan immediately and clean it.

If heavy corrosion is identified on load-bearing or rotating parts of the
unit, switch it off without delay and replace it. Repair of load-bearing or
rotating parts is not permitted.

Only clean the unit when it is stopped; disconnect it from the power
supply and secure it against restarting.

Do not use aggressive cleaning agents!

Only direct water jets at the rotor side, never at the motor side.

Avoid directing the water jet at the condensation drainage hole.
Maximum water pressure: 80 bar

After cleaning, run the fan for at least an hour at maximum speed.

Make sure that the condensation drainage hole (if present) is not
obstructed by dirt.

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours. If bearing replacement is necessary after that period, contact
ebm-papst.

Adjust maintenance intervals to the level of dust exposure.

6.2 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Fastening the
protective earth
terminal

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace cables

Tightness of
cable gland

Visual inspection At least every

6 months

Retighten,
replace if
damaged

Welds for crack
formation

Visual inspection At least every

6 months

Replace device

Abnormal
bearing noise

acoustic

At least every
6 months

Replace device

6.3 Disposal

For ebm-papst, environmental protection and resource preservation are
top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.

6.3.1 Country-specific legal requirements

NOTE
Country-specific legal requirements

Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.

Item no. 54226-5-9970 · ENU · Change 88831 · Approved 2017-06-22 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A3G300-AU03-H6

Page 1: ...ed trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Note the following when working on the device Do not perfo...

Page 2: ...in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and...

Page 3: ...ces Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Opening the terminal box during ...

Page 4: ...max 12 mm tightening torque 2 5 0 4 Nm 4 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Cable diameter min 4 mm max 7 mm tightening torque 2 5 0 4 Nm included seal must be used 5 Tightening torque 1 5 0 2 Nm Item no 54226 5 9970 ENU Change 88831 Approved 2017 06 22 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1...

Page 5: ...ardized measurement setup 3 4 Technical description Weight 3 9 kg Fan size 300 mm Rotor surface Painted black Terminal box material PP plastic Electronics housing material Die cast aluminum painted black Blade material Sheet steel painted black Number of blades 5 Airflow direction A Direction of rotation Clockwise viewed toward rotor Degree of protection IP55 Insulation class F Moisture F Environm...

Page 6: ... soft surface Make sure the blades are not subjected to load Following installation make sure the impeller moves easily and that the blades of the impeller are not deformed or bent and do not catch at any point NOTE Damage to the device from vibration Bearing damage shorter service life The fan must not be subjected to force or excessive vibration from sections of the installation If the fan is co...

Page 7: ...r integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typically in the range 250 mA At the same time the effective power in this operating state operational readiness is typically 4 W 4 2 3 Residual current circuit b...

Page 8: ... U shaped loop Fig 2 Fan installed lying flat cable routed in a U shaped loop Fans installed upright When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 Speed control Mode parameter set 2 Sp...

Page 9: ...contact common connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 8 GND Reference ground for control interface SELV 9 RSA RS485 interface for MODBUS RSA SELV 10 RSB RS485 interface for MODBUS RSB SELV 11 0 10 V Analog input set value SELV 0 10 V Ri 100 kΩ adjustable curve 12 10 V Fixed voltage output 10 VDC SELV 1...

Page 10: ...or e g in cyclic operation on and off via power supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cau...

Page 11: ...the ball bearings is designed for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adjust maintenance intervals to the level of dust exposure 6 2 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform...

Page 12: ...inum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electric...

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