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Operating instructions

R3G450-PA31-03

Translation of the original operating instructions

→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Device malfunctions possible

Route the device's control lines separately from the supply line.
→ Maintain the greatest possible clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Supply connection and fuses

Assignment of supply cable cross-sections and their required fuses (line
protection only, no equipment protection).

Nominal
voltage

Fuse

Automatic
circuit
breaker

Cable
cross-
section

Cable
cross-
section

VDE

UL

VDE

mm²

*AWG

3/PE AC
380-480
VAC

16 A

15 A

C16A

1.5

16

3/PE AC
380-480
VAC

20 A

20 A

C20A

2.5

14

3/PE AC
380-480
VAC

25 A

25 A

C25A

4.0

12

* AWG = American Wire Gauge

4.2.3 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 500 mA.

At the same time, the effective power in this operating state
(operational readiness) is typically < 6 W.

4.2.4 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.5 Leakage current

For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

Item no. 55777-5-9970 · ENU · Change 200980 · Approved 2018-12-05 · Page 8 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G450-PA31-03

Page 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following ins...

Page 2: ...ling the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or th...

Page 3: ...g the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt depo...

Page 4: ...essure tap k factor 240 not included in scope of delivery 2 Max clearance for screw 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 2 0 3 Nm 4 Tightening torque 1 5 0 2 Nm Item no 55777 5...

Page 5: ...n mm inlet ring 45075 2 4013 with pressure tap k factor 240 not included in scope of delivery Item no 55777 5 9970 ENU Change 200980 Approved 2018 12 05 Page 5 16 ebm papst Mulfingen GmbH Co KG Bachm...

Page 6: ...er combination in a standardized measurement setup 3 4 Technical description Weight 21 3 kg Size 450 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impell...

Page 7: ...e responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection poi...

Page 8: ...earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of sup...

Page 9: ...re ends fan out Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into t...

Page 10: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 11: ...put Ri 100K characteristic curve parameterizable fPWM 1k 10KHz SELV D159 2 Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active high digital input not active p...

Page 12: ...operating instructions 4 7 Equivalent circuit diagrams Item no 55777 5 9970 ENU Change 200980 Approved 2018 12 05 Page 12 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 13: ...ce from inexpert handling transportation damage and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant freq...

Page 14: ...wn Ambient temperature too high Reduce the ambient temperature Allow the device to cool down Impermissible operating point e g back pressure too high Correct the operating point Allow the device to co...

Page 15: ...of cables for damage Visual inspection At least every 6 months Replace cables Impeller for wear deposits corrosion and damage Visual inspection At least every 6 months Clean impeller or replace device...

Page 16: ...lating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magn...

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