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Operating instructions

K3G450-PA31-61

Translation of the original operating instructions

Fig. 1: Example illustrating vibration measurement. The arrangement of
the sensors depends on the device concerned and the installation
situation.

6.3 Cleaning

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a high-pressure cleaner.# Do

not use acid, alkali or solvent-based cleaning agents.

→ Do not use any pointed or sharp-edged objects for

cleaning.

6.4 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace cables

Impeller for
wear/deposits/
corrosion and
damage

Visual inspection At least every

6 months

Clean impeller
or replace device

Condensation
drainage holes
for clogging,
where necessary

Visual inspection At least every

6 months

Open holes

Abnormal
bearing noise

acoustic

At least every
6 months

Replace device

Vibration test

Vibration tester,
start-up or
deceleration
measurement

Recommended
every 6 months

Clean impeller
or replace device

6.5 Disposal

For ebm-papst, environmental protection and resource preservation are
top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.

6.5.1 Country-specific legal requirements

NOTE
Country-specific legal requirements

Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.

6.5.2 Disassembly

Disassembly of the product must be performed or supervised by
qualified personnel with the appropriate technical knowledge.
The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.

WARNING
Heavy parts of the product may drop off. Some of the
product components are heavy. These components
could drop off during disassembly.

This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.

6.5.3 Component disposal

The products are mostly made of steel, copper, aluminum and plastic.
Metallic materials are generally considered to be fully recyclable.
Separate the components for recycling into the following categories:

Steel and iron

Aluminum

Non-ferrous metal, e.g. motor windings

Plastics, particularly with brominated flame retardants, in accordance
with marking

Insulating materials

Cables and wires

Electronic scrap, e.g. circuit boards

Only ferrite magnets and not rare earth magnets are used in external
rotor motors from ebm-papst Mulfingen GmbH & Co. KG.

;

Ferrite magnets can be disposed of in the same way as normal iron
and steel.

Item no. 56377-5-9970 · ENU · Change 202174 · Approved 2018-12-28 · Page 14 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G450-PA31-61

Page 1: ...ry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clean and tidy Untidiness in the work area in...

Page 2: ...trical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Ej...

Page 3: ...ary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the f...

Page 4: ...lustrated or rotor on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 2 0 3 Nm 3 Tightening torque 1 5 0 2 Nm 4 Inlet ring with pressure tap k factor 240 5 Mounting holes for FlowGrid Item no 56377 5 9970 ENU Change 202174 Approved 2018 12 28 Page 4 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 d...

Page 5: ...ardized measurement setup 3 4 Technical description Weight 33 2 kg Size 450 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Support plate material Sheet steel galvanized Support bracket material Steel painted black Inlet nozzle material Sheet steel galvanized Number of blades 5 Direction of rotation Clockwise viewed towa...

Page 6: ...imes the rated output of the arrangement It is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with an Ssc value greater than or equal to 250 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION ...

Page 7: ...e necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal vo...

Page 8: ...ade for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value requirement Analog linear Direction of action parameter set 1 Positive heating Direction of action parameter set 2 Positive heating Item no 56377 5 9970 ENU Change 202174 Approved 2018 12 28 Page 8 15 ebm papst Mulfinge...

Page 9: ...cteristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve parameterizable see output characteristic curve P3 OUT SELV CON2 Vout Voltage output 3 3 24 VDC 5 Pmax 800 mW voltage parameterizable Factory setting 10 VDC short circuit proof supply for external device...

Page 10: ...nput Ri 100K characteristic curve parameterizable fPWM 1k 10KHz SELV D159 2 Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active high digital input not active pin open or applied voltage 1 5VDC active applied voltage 3 5 50VDC SELV D15A 0 Din3 active low digital input active pin open or applied voltage 3 5 50VDC not active applied voltage 1 5VDC SELV D15A 1...

Page 11: ... operating instructions 4 7 Equivalent circuit diagrams Item no 56377 5 9970 ENU Change 202174 Approved 2018 12 28 Page 11 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 12: ...itch When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts...

Page 13: ...odes are displayed in succession If there are simultaneous warnings and errors only the errors are displayed Number of pulses Motor status LED red Manual reset required Possible cause Possible remedy 1 Phase failure or line undervoltage no Missing phase Poor grid quality Check line voltage 3 Output stage overheating yes Dirty electronics housing Improve cooling 4 Communication error between master...

Page 14: ...tal management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 6 5 1 Country specific legal requiremen...

Page 15: ...ws Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 56377 5 9970 ENU Change 202174 Approved 2018 12 28 Page 15 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone...

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