Eaton XV-102 Series Operating Instructions Manual Download

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5 Installation

5.4 Mounting

HMI/PLC XV-102

08/2016 MN04802004Z-EN

www.eaton.com

5.4.1

Mounting the device

Select the mounting position of the device as described in Chapter 5.2.3 Requirements for the
mounting position,



26.

Make a mounting cutout for the device at the selected location:



Mounting cutout:



3.5" devices: 123



87 mm (±1 mm)



5.7" devices: 157



117 mm (±1 mm)



7.0" devices: 197



122 mm (±1 mm)



Material thickness at the mounting cutout 2…5 mm

Fig.. 27 Mounting cutout for 3.5" devices

Fig.. 28 Mounting cutout for 5.7" devices

Fig.. 29 Mounting cutout for 7.0" devices

123.0

+1/-1

87.0

+1/-1

157.0

+1/-1

117.0

+1/-1

197.0

+1/-1

122.0

+1/-1

Summary of Contents for XV-102 Series

Page 1: ...1 Operating Instructions 08 2016 MN04802004Z EN XV 102 Touch display...

Page 2: ...nguage edition of this document is the original operating manual 1st edition 2014 2nd edition 2016 edition date 08 16 see list of revisions chapter general 2004 by Eaton Industries GmbH 53105 Bonn Aut...

Page 3: ...vices 11 2 4 2 5 7 devices 12 2 4 3 7 0 devices 12 2 5 Accessory devices 12 2 6 Marking 13 2 7 Marine approvals 14 3 Safety regulations 17 3 1 Basics 17 3 2 Precautionary statements 18 3 3 Mandatory r...

Page 4: ...5 3 8 2 Operating and indication elements of the SmartWire DT master interface 40 5 3 8 3 POW AUX power supply for SmartWire DT 41 5 3 8 4 SWD SmartWire DT interface 42 5 3 8 5 Commissioning the Smar...

Page 5: ...ices 71 9 2 Display 72 9 3 Touch sensor 72 9 4 System 73 9 5 Interfaces 74 9 5 1 Power supply 75 9 5 2 SmartWire DT Master 76 9 5 2 1 POW AUX power supply interface for SmartWire DT 76 9 5 2 2 SWD Sma...

Page 6: ...Contents 6 MICRO PANEL XV 102 08 2016 MN04802004Z EN www eaton com...

Page 7: ...osal The operating system and the application software are not described 1 3 Comments about this document Please send your comments recommendations or suggestions about this document to info automatio...

Page 8: ...xplain what needs to be taken into account and configured Networks in Brief MN05010009Z information on networks in general and on how to integrate PCs and touch displays in networks User Manual XSOFT...

Page 9: ...e Touch displays XV 102 are primarily intended for use in machine and system building applications They are intended exclusively for monitoring operating and controlling machines and systems Any other...

Page 10: ...35TQR RS485 XV 102 B4 35TQR CAN and RS232 XV 102 B5 35TQR CAN and RS485 XV 102 B6 35TQR Profibus and RS485 XV 102 B8 35TQR SmartWire DT Master XV 102 BE 35TQR Version D 1 Slot for 1 SD card Integrated...

Page 11: ...Resistive touch 5 7 TFT LCD 64K colors VGA RS232 XV 102 H3 57TVR RS485 XV 102 H4 57TVR Resistive touch 7 0 TFT LCD 64K colors WVGA RS232 XV 102 H3 70TWR RS485 XV 102 H4 70TWR Basic features Display Co...

Page 12: ...for flush mounting 1 Sealing strip for mounting the device glued in the device and or loose enclosed 1 Power supply connector for the device 1 Power supply connector for SmartWire DT Master only supp...

Page 13: ...ress Part no Power supply required Article No part No or article No Serial No Date of manufacture week year Certification marks and information concerning the corresponding certifications approvals La...

Page 14: ...EMC behavior e g earth connection kit EATON ZB4 102 KS1 Temperature B Ambient air temperature 0 C to 55 C Humidity B Relative humidity up to 100 at all relevant temperatures Vibration A Bulkheads bea...

Page 15: ...alone cannot eliminate all potential hazards which is why it is necessary for you to be aware of all hazards and residual risks Do not run the device unless it is in perfect technical condition Make...

Page 16: ...NGER signal word Indicates an imminent hazardous situation that will result in death or serious injury if it is not avoided WARNING WARNING signal word Indicates a potentially hazardous situation that...

Page 17: ...ds and risks associated with the device 3 3 3 Operating manual It must be ensured that any person working with the device in any phase of its lifespan has read and understood the relevant sections of...

Page 18: ...s described The ambient conditions stated must be observed See chapter 9 9 Environmental conditions 78 Maintenance work must be carried out correctly Potentially explosive atmosphere Zone 22 The groun...

Page 19: ...the device is not exposed to dangerous impacts and other types of dangerous mechanical shock Do not operate the device in hazardous classified locations unless it is mounted correctly De energize the...

Page 20: ...gized Avoid writing to SD cards as much as possible Reasons SD cards have a limited number of write cycles If there is a voltage drop while a write operation is in progress data loss is highly likely...

Page 21: ...e device is reduced Protect the device against direct sunlight and lamps with UV rays CAUTION Cleaning the device Damage to the device due to the use of pointed or sharp objects or by liquids Do not u...

Page 22: ...3 Safety regulations 3 4 Device specific hazards 22 HMI PLC XV 102 08 2016 MN04802004Z EN www eaton com...

Page 23: ...ing and indication elements of the 3 5 devices Fig 5 Operating and indication elements of the 5 7 and 7 0 devices Element Function A Control button Function depends on the software used B Display Disp...

Page 24: ...4 Operating and indication elements 4 1 Overview 24 HMI PLC XV 102 08 2016 MN04802004Z EN www eaton com...

Page 25: ...0 8 Nm or 5 7 Lb In Only XV 102 BE and XV 102 E devices The SmartWire DT master interface s UAux supply voltage must be externally protected against overcurrent and short circuits with the following M...

Page 26: ...d to hazardous knocks The inclination angle for vertical mounting without forced ventilation must be max 45 The operating elements on the service side of the device and the cable connections are acces...

Page 27: ...chnical data and the device s electromagnetic compat ibility EMC cannot be guaranteed if unsuitable cables improperly assembled and terminated cables and or unprofessional wiring are used Only use cab...

Page 28: ...8 2016 MN04802004Z EN www eaton com 5 3 1 Overview of interfaces The interfaces will vary depending upon the device version See nameplate and Chapter 2 3 Device models 9 Fig 6 Interfaces of the 3 5 de...

Page 29: ...er Only for service tasks B DIAG Only for service tasks C USB Device Chapter 5 3 6 36 D Ethernet Chapter 5 3 5 35 E Interfaces depending on the device version USB Host Chapter 5 3 7 36 SmartWire DT Ma...

Page 30: ...connector housings with a strap for strain relief The strap must be screw fastened with the connector Connecting the cable screen 1 Insulate the cable end so that approx 3 cm of screen braid is expose...

Page 31: ...prepared with D Sub connector A Cable with cable sheath B Heat shrink tubing or rubber grommet C Strap D Screen braid E D sub plug F Fixing screw UNC The EMC values stated in the technical data immuni...

Page 32: ...g Plug connector Phoenix Contact MSTB 2 5 3 ST 5 08 Phoenix Art no 1757022 is supplied with the device Tab 7 Plug connection configuration Observe the following when preparing the wiring of the plug c...

Page 33: ...ply up to 2 2 A Eaton article no 285316 or XT FIL 2 radio interference suppression filter for 24 V DC supply up to 12 A Eaton article no 118980 Fig 12 Power supply with EMC filter Grounding is ensured...

Page 34: ...potential differences The GND terminals of all bus modules must be connected Fig 13 RS232 interface 9 pin D Sub male UNC Pin Signal Configuration 1 DCD Data Carrier Detected 2 RxD Receive Data 3 TxD...

Page 35: ...ernet interface RJ45 socket LED Signal Meaning ACT yellow flashes Ethernet is active data traffic LINK green lit Active network is connected and detected ACT LINK CAUTION Forces on the Ethernet interf...

Page 36: ...interface supports USB 2 0 Cable Only use standard USB cables with a screen Maximum cable length 5 m 5 3 7 USB Host The USB Host interface supports USB 2 0 Cable Only use standard USB cables with a s...

Page 37: ...DT Module Manual IP20 surface mounting engineering installation etc for the individual SmartWire DT modules MN120006 SmartWire DT Module Manual IP67 surface mounting engineering installation etc of t...

Page 38: ...ied with current C SWD LED Indicates whether the physical configuration of the SmartWire DT network matches the target configuration stored in the device The configurations are compared every time the...

Page 39: ...d power supply see chapter 9 5 2 SmartWire DT Master 74 Wiring WAGO plug connector Art no 734 104 is supplied with the device Tab 13 Plug connection configuration Observe the following when preparing...

Page 40: ...F8 24 2S prefabricated cable Standard Overcurrent and short circuit protective device DIN VDE 0641 Part 11 and IEC EN 60898 Miniature circuit breaker 24 VDC rated operational current 3 A tripping cha...

Page 41: ...Master exists project configuration The PLC runtime system must be installed on the device Procedure 1 Press the configuration button Config for at least two seconds The SWD LED of the SmartWire DT Ma...

Page 42: ...module configured as necessary is missing Orange flashing The physical configuration of the SmartWire DT network is read in and stored in the device as the target configuration Green flashing The phys...

Page 43: ...D terminals of all bus modules must be connected Fig 21 CAN interface 9 pin D Sub male UNC Pin Signal Configuration 1 nc 2 CAN L Bus line dominant low 3 CAN GND CAN Ground 4 nc 5 nc 6 GND Optional CAN...

Page 44: ...mm2 250 m 0 75 mm2 500 m Cable length Max baud rate 25 m 1000 kbit s 50 m 800 kbit s 100 m 500 kbit s 250 m 250 kbit s 500 m 125 kbit s 500 m 100 Kbit s adjustable via software 1000 m 50 kbit s 2500...

Page 45: ...documentation of the repeater manufacturer for more specific details A bus segment must be provided with cable termination 120 at both ends These terminals must be connected in the connector directly...

Page 46: ...vice may be damaged by potential differences The GND terminals of all bus modules must be connected Fig 23 Profibus interface 9 pin D Sub female UNC Pin Signal Configuration 1 nc 2 nc 3 B EIA RS 485 l...

Page 47: ...h baud rate for cables compliant with cable type A of the Profibus standard IEC EN 61158 and IEC EN 61784 Cable specifications Rated surge impedance 150 Permissible surge impedance 135 165 Capacitance...

Page 48: ...ssive but is fed from the node It ensures a defined quiescent signal on the bus if no bus station is sending These bus terminations should be implemented externally in the connector casing according t...

Page 49: ...f the RS485 interface CAUTION Non galvanically isolated interfaces The device may be damaged by potential differences The GND terminals of all bus modules must be connected Fig 25 RS485 interface 9 pi...

Page 50: ...Permissible surge impedance 108 132 Max cable length 1200 m Possible baud rates 9600 Bit s 19200 Bit s 38400 Bit s 57600 Bit s 115200 bit s When preparing the cables ensure that there is a low resist...

Page 51: ...ll instructions regarding how to wire the corre sponding port interface All general Directives and standards must be complied with CAUTION Condensation in on the device If the device is or was exposed...

Page 52: ...unting position 26 2 Make a mounting cutout for the device at the selected location Mounting cutout 3 5 devices 123 87 mm 1 mm 5 7 devices 157 117 mm 1 mm 7 0 devices 197 122 mm 1 mm Material thicknes...

Page 53: ...ng cutout from the front 6 Clip on the retaining brackets in the recesses provided for them on the device as shown below and fix the device by tightening the threaded pins until the front of the MICRO...

Page 54: ...NEMA 4X or used in potentially explosive atmospheres One retaining bracket each at all six fixing positions CAUTION Mechanical damage to the device Tightening the set screws too tight may damage the...

Page 55: ...7 0 devices which must be mounted in accordance with IP65 NEMA 4X or used in potentially explosive atmospheres One retaining bracket each at all eight fixing positions Fig 34 5 7 devices with six reta...

Page 56: ...ther ferrite split ferrite core 30 x 20 x 20 mm for cables with a diam eter of 8 mm W rth STAR GAP snap together ferrite split ferrite core 31 5 x 35 x 28 3 mm for cables with a diameter of 13 mm Make...

Page 57: ...that these are clean They must not be covered with abrasive dust or sharp particles CAUTION Condensation in on the device If the device is or was exposed to climatic changes temperature fluctuation a...

Page 58: ...mplete the following steps after initial commissioning Document System Description Windows CE MN05010007Z operation of the Windows CE operating system on touch displays 3 1 Adjust the system settings...

Page 59: ...38 SD Slot A CAUTION Data loss During a write operation the SD card may lose data or may be destroyed if it is re moved or if there is a power failure Insert the SD card only when the device is de ene...

Page 60: ...6 Operation 6 4 Inserting and removing the SD card 60 HMI PLC XV 102 08 2016 MN04802004Z EN www eaton com...

Page 61: ...the resistive touchscreen The resistive touchscreen will already be calibrated when you receive it However it will have to be recalibrated if it stops responding correctly to touch Touch calibration...

Page 62: ...04Z EN www eaton com 7 3 Maintenance 7 3 1 Repairs The device should only be opened by the manufacturer or by an authorized repair center Contact your local supplier or Eaton technical support for rep...

Page 63: ...in for repairs The display stays or turns dark The backlight is deactivated Check the function in the visualization software The backlight is faulty Send the device in for repairs Touch does not react...

Page 64: ...7 Maintenance and repairs 7 4 Troubleshooting 64 HMI PLC XV 102 08 2016 MN04802004Z EN www eaton com Tab 25 Troubleshooting...

Page 65: ...conditions 78 8 3 transport When transporting or shipping the device make sure that the device is not damaged use appropriate packaging All ambient conditions need to be met during transportation and...

Page 66: ...soldered inside the device may explode if handled incorrectly Dispose of the device properly Assembly part Material characteristic Housing PC GF Resistive touch protective screen Glass with polyester...

Page 67: ...ons and weights 9 1 1 3 5 devices Tab 28 Dimensions and weights of the 3 5 devices Fig 39 Mechanical dimensions of the 3 5 devices in mm Property XV 102 3 5 Height 100 mm Width 136 mm Depth 30 mm Thic...

Page 68: ...com 9 1 2 5 7 devices Tab 29 Dimensions and weights of the 5 7 devices Fig 40 Mechanical dimensions of the 5 7 devices in mm Property XV 102 5 7 Height 130 mm Width 170 mm Depth 39 mm Thickness of fro...

Page 69: ...devices Tab 30 Dimensions and weights of the 7 0 devices Fig 41 Mechanical dimensions of the 7 0 devices in mm Property XV 102 7 0 Height 135 mm Width 210 mm Depth 38 mm Thickness of front plate 5 mm...

Page 70: ...devices 115 mm 86 mm 5 7 screen diagonal 7 0 devices 152 mm 91 mm 7 0 screen diagonal Color resolution 3 5 devices XV 102 35MQR 32 gray levels XV 102 35TQR 64k colors 5 7 and 7 0 devices 64k colors C...

Page 71: ...NVRAM XV 102 A All device versions except XV 102 A 125 kByte NOR flash 3 5 devices 5 7 and 7 0 devices 2 MByte External memory SD Memory Card Slot 1 SDA specification 1 00 Suitable for SD cards not f...

Page 72: ...the device version USB Host USB 2 0 1 5 12 480 MBit s not galvanically isolated SmartWire DT Master SmartWire DT not galvanically isolated Chapter 9 5 2 74 RS232 System Port RS232 not galvanically is...

Page 73: ...e 25 30 35 V DC for a period 100 ms Voltage dips 10 ms from rated operating voltage 24 VDC 5 ms from undervoltage 20 4 VDC Power consumption 3 5 devices Max 5 W 5 7 and 7 0 devices Basic device Max 7...

Page 74: ...ance with UL 508 and CSA 22 2 No 14 Max 2 A1 Short circuit rating No external protection required e g FAZ Z3 Chapter 5 3 8 3 39 Heat dissipation Normally 1 W Potential isolation No Rated operating vol...

Page 75: ...ire DT interface Tab 37 SWD SmartWire DT interface 1 If SmartWire DT modules with a total current draw 0 7 A are connected an EU5C SWD PF2 power feeder module needs to be used Repetition rate 1 s Stat...

Page 76: ...operty XV 102 EMC 2004 108 EEC explosion safety II 3D Ex tc IIIC T70 C IP6x ATEX 94 9 EC Zone 22 Category 3D1 Required number of retaining brackets and threaded pins for mounting 3 5 devices 4 pieces...

Page 77: ...nity for residential areas commer cial and light industrial areas as well as small busi nesses Ethernet cable with double loop through ferrite See Fig 40 as per table EMC for marine approvals 2004 30...

Page 78: ...s Tab 41 Ambient conditions Property XV 102 temperature operation 0 50 C Storage Transport 20 60 C Relative humidity 10 95 non condensing Vibration as per IEC EN 60068 2 6 Displacement 5 9 Hz 3 5 mm 9...

Page 79: ...count on Eaton We power businesses with reliable efficient and safe electrical power management solutions Combined with our personal service support and bold thinking we are answering tomorrow s needs...

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