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Summary of Contents for Viking 5D12V

Page 1: ...T ALTERNATE FIRTNG GEAR RATIO 5 26 PROPELLER 2 BLADE 8r DTAMETERX 7_1 4 ptTCH COOLING RUBBER BLADE COMBINATION DISPL ACEMENT AND CENTRIFUGAL WATER PUMP IGNITION BUILT IN FLYWHEEL MAGNETO CARBURETOR FLOAT FEED HIGH AND LOW SPEED ADJUSTMENT AUTOMOTIVE TYPE CHOKE SPEED CONTROL SYNCHRONIZED SpARK AND THROTTLE TWIST GRIP CONTROL FUEL TANK CAPAC TY 0 7 GALLoNS RUNNING TIME FULL THROTTLE APPROX I HOUR ST...

Page 2: ... OUTLET ANTI CAVITATION PI ATE EXHAUST OUTLET WATER INLET PROPELLER TIGURE I MORE MUST BE MAY BE OBTAIN olL Frr_L p t I r r GEAR CASE SKEG 3TAR OARO RICHT PORT LEFT ARE oESIcxATEo wXtLT r cIxc low NOTE ALL BOATS PO ERED BY MOTORS OF 10 HORSEPOWER OR REGISTERED APPLICATION FORMS FOR BOAT REGISTRATION ED FROM YOUR NEAREST COLLECTOR OF CUSTOMS OFF ICE tr PROPE LI ER CAP Y fl O I L D F A N P L U G ...

Page 3: ... ANACHING MOTOR TOBOAT The But the tion Figure 2 ANGLE ADJUSTING LEVER too cur oFF MAXIMUM T R A N S O M T H I C K N E S S 3 4 I I VERTICAL TRANSOM HEIGHTFROM BOAT BOTTOM This motor is designeciltrr use on a st rndard 15 inch transorr If transom is higher it shr uid be cut down to 15 inches so propeller will be at leasl 2 inches below i rottom of boat Best perfornrance wili be obtained by having t...

Page 4: ...l bracket locks the motor against tilting when in reverse Use extra care when running in reverse to avoid striking any obstruction and dam aging lower unit parts The tilting feature functions only in FORWARD or NEUTRAL gear shift position LUBRICATION AND FUEL INSTRUCTIONS Proper lubrication is an important factor in the per formance and life of your outboard motor The following instructions are th...

Page 5: ...necessary to pull cord rrut more than two feet 0perolion ofyour tlotor L AJter motor starts push choke control knob in slowly 9 Reduce motor speed before shifting in FOR1VARD or REVERSE Throttle control must be within shifting range Move gear shift lever quickly into desired position DO NOT ease into position 10 WHEN IN FORWARD ONLY advance throttle control to FAST position Run motor a few minutes...

Page 6: ... will turn wlthout blndlng on motor cover Ttghten center screw to secure knob SLOW SPEEDADIUSTMENT Thlsadjustment should be performed after htgh speed adjustment Operate motor at slow speed Turn slow speed knob to left or rlght until top performance ls obtained Then reset the knob as described under High Speed Ad justment c0 Pt LoT The co pilot permits the motor to maintain a set course without ho...

Page 7: ... recommend a good grade SAE 90 automotlve hypoid gear lubricant In case of emergency it is permlsstble to use a good grade SAE 30 englne oil but only until such tlme as proper lubricant can be obtained The gear case should be checked for presence of water at frequent intervals When checking the motor must have been idle for some time to allow oll and water to separate To check remove the oil fiII ...

Page 8: ...tlon the spring ls caused to coll slightly in either the retainer or pllot or in both releasing lts grtp thereby absorbing shock of suddenimpact REMOVING SIDE MOTOR COVERS You may desire to remove the side motor covers to inspect spark plugs or other parts of the power head To remove port cover simply remove two mountingscrews and chokeknob Forthestarboard cover yorrneed remove just the two side m...

Page 9: ... fresh water Wipe the motor dry and go over all parts with an oily cloth This should be done as soon as possible after removing the motor from the boat PREPARATION FOR STORAGE No outboard motor should be placed in storage with out considerine the necessarv precautions If motor Core olyourlulotol is operated in salt water flush by running in a tank of fresh water Drain and refill gear case with the...

Page 10: ... precautlons Itsted below Ery be necessary 1 Remove carburetor and fuel tank and wash wlth fresh water Dry thoroughly 2 Remove flywheel and wash magneto with fresh water 3 It is advisabl e to wash external working parts such as the starter mechanism with fresh water and lubricate Internal worklng parts are lubricated by the fuel mixture If motor will not operate after the above instructions have b...

Page 11: ... Insert point dresser Sandpaper fine coil file nail file etc NEVER USE EMERY CLOTH Release points work dresser up and down to smooth Follow same procedure with piece of thick smooth paper to remove traces of foreign particles which might be left on points AJter cleaning reset point gap to 020 inch maxi mum opening as follows When hole in flywheel is directly over the breaker maxlmum opening of the...

Page 12: ...ty Shut ofl valve closed Fillcr cap vent closed Wrter in carburetor tank or strainer Carburetor nozzle or passages clogged Sirf iner screen between shut off valve and tank clogged Fuel Iine clogged Improper luel and oil mixture NO SPARK TO PLUG Lead to spark plug disconnected or grounded Brcaker points not s t at 020 inch gap Breaker points corroded Loose or broken wire in magneto NO COMPRESSION L...

Page 13: ...and the fuel system can be attached easily in a few minutes time A special kit can be purchased from yourdealer to modify your 5 horsepower outboard motor for remote control With this kit it is pos sible to attach or detach the new Ull llG n mote Control System in a few minutes time The control box can be placed on either side of the boat One lever controls the gearshift the other the throttle Cab...

Page 14: ...CARBURTTOR Repoir Ports list t l 11 r 13r TI ...

Page 15: ...y Complete Nipple Gas Line Spring Cam Follower Clip Cam Follower Screw Cam Follower Follower Throttle Cam 32 33 34 35 36 37 38 39 40 41 42 43 44 4 5 46 47 48 49 50 51 52 53 54 55 56 c a 58 59 60 61 62 63 64 65 203163 41 110 203164 302430 30297 21 163 302997 303448 43 l 23 3001 9 303476 43 123 1 1589 302994 300096 3 5919 3 591 8 301996 30344 302984 303041 552606 303 60 303444 375921 1 103 8 3029 8 ...

Page 16: ...POWER HEAD Repoir Ports list V T1 t0 gl g L 14 Y A t l v l3 p 4d i 4 w r o 5 ef rt ro 35 h l 40 36 m 37 40 t a z ttl ffit 44 f l tt rl Dn n 7 i c q ...

Page 17: ...Gasket Cylinder Cover Screw Support Plate Support Armature Plate Ring Arm Plate Retaining Screw Cylinder to Crankcase Upper Screw Cylinder to Crankcase Lower 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 3 38 39 40 41 42 43 99 3003 51 4 300402 303125 3034 3 552613 303423 19 191 203248 20323 5 591 5 9 27 17 303649 120395 120110 303333 41 333 376067 591 542 4L 44 41 17 5526 81 Waeher Cyllnder to Cran...

Page 18: ... Repoir Ports list ftIANITOI D BRACKTI w iras 4 pffi6 I i n F pil r v 72 rot 6 80 o l6 ...

Page 19: ...ring Spring Lower Mount Spring Upper Mount Spring Reverse Lock Rod to Reverse Rod Screw Steering Bracket to Retainer Upper Screw Steering Bracket to Retainer Lower Retainer SteeringBracket Sleeve Friction Band 57 58 59 6 7 5 6 60 6 1 62 63 64 6 5 66 68 69 70 7 l 1 2 73 74 n 4 t l 8 7 9 80 81 82 83 84 85 92 93 94 95 96 86 8 88 89 90 91 v t 98 99 100 1 0 1 3041 31 3033 1 303359 303696 3033 0 30369 3...

Page 20: ...Repoir Porls list e_t e _ 2 Q 1 42 B E W im H 5 6 fl fi j ffi O __48 GEAR CASE t t _ tl ffib 33 4 t e N F 35 34 8 l8 ...

Page 21: ...d O Ring Gearcase Head Gearcase Head Bearing Assy Bushing Rear Reversing Gear Gear Rear Reversing Washer Thrust Clutch Dog Shifter Assembly Shaft Propeller 32 33 34 3 5 3 6 3 3 8 39 40 4L 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 5 5 B 59 3 6345 304009 43 156 303466 303 00 303401 3 60 3 1 1 3 5 303261 303395 30249 303442 277t8L 300 1 3033 6 55261 0 300599 3 60 4 303339 303332 3018 302681 304205...

Page 22: ...ew Armature Plate Mounting Screw Armature Plate MountJ ng Washer Lock Screw High Tension Lead Clamp Mounting 1B 19 20 2L 22 23 24 25 26 21 28 29 30 31 32 e a 34 35 J D a l 510259 510195 510194 120 83 580135 5102 32 510231 580146 5801 1I 5102 8 510208 580148 7 1 1 0 5 2 510204 510185 5101 93 5101 3 510189 510188 5801 21 Clamp High Tension Lead Screw Lamination Mounting Screw Breaker Terminal Marker...

Page 23: ...k Retainer Starter Pawl Pawl Starter Ciamp and Screw Rope Clam p Rope Handle Starter Rope Starter Starter PuJ Ieyand Pin Assembly Starter Spring Assembly 20 2l 22 D Q 24 2 5 2 6 t n 28 2 9 1 n 3 1 J Z IA a d 3B r J1i 591 378 5 5 2 4 6 1 202912 5 5 2 l 5 5524 16 552423 552415 552407 203290 552 714 552406 q q r l o o 552612 591398 591B0B 591380 1 7 1 3 1 8 590774 551463 Starter Housing Screw Knob to...

Page 24: ...ot return motor to the factorv f owToOrder f epairParts Thls book glves you a complete repalr parts list for your outboard motor Should you need to order repalr parts they may be obtained dlrect from the concern from which you purchased your motor If you order repalr parts the followlng information ls needed to fill your orders properly 1 Part number and descriptlon of part as shown ln thls catalo...

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