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Installation

20

Eaton Remote Power Panel (RPP) User’s Guide 164202125—Rev 5

www.eaton.com/powerquality

5.

Connect the output power to the 42-pole circuit breaker panelboards according to the branch circuit
breaker manufacturer's ratings and instructions, (see Figure 12 or Fig ure 13, and Table 5). For each pole,
install the customer-supplied branch circuit breaker and wire the breaker, ground, and neutral wires.
Balance the loads.

Compatible branch circuit breakers:

l

Cutler-Hammer bolt-on type 208V panelboard – BAB or QBHW 10-125A bolt-on breakers

l

Cutler-Hammer plug-on type 208V panelboard – HQP or QPHW 10-125A plug-on breakers

l

Cutler-Hammer bolt-on type 400V panelboard – GHB 15-100A bolt-on breakers

l

Square-D bolt-on type 208V panelboard – QOB 20-100A bolt-on breakers

l

Cooper Bussmann bolt-on disconnects with Indicating or non-indicating CUBEFuses

Note:

To use 100A breakers with EMS Premium metering, the optional 100A CT strips must be installed.

Note:

EMS Premium metering for Square-D branch circuit breakers is available up to 60A.

Note:

All connections must comply with NEC and other applicable codes.

Note:

When installing or replacing branch breakers, use only hand tools and follow torque specifications.
See Table 6. Failure to follow torque specifications may result in damage to bus bar or branch breaker.

Note:

If you are installing the optional EMS Premium metering, route branch wiring through the current
transformer (CT) opposite the breaker terminal to the breaker lug. Use care when bending and routing
the wires through the CTs. See Figure 11.

Figure 11. Wiring the CTs (for EMS Premium Metering Only)

Circuit Breakers

CTs

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33
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Summary of Contents for Remote Power Panel

Page 1: ...Eaton Remote Power Panel RPP User s Guide ...

Page 2: ......

Page 3: ...Eaton Remote Power Panel RPP User s Guide ...

Page 4: ...ing harmonized standards and EU directives The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo Finland Phone 358 9 452 661 Fax 358 9 452 665 68 l Harmonized Standards IEC 61000 3 12 l EU Directives 73 23 EEC Council Directive on equipment designed for use ...

Page 5: ...to the Firmware if any Copyright laws and international treaties protect the Firmware including the Documentation Unauthorized copying of the Firmware the Documentation or any part thereof is expressly prohibited For avoidance of doubt Eaton does not grant Licensee a license to any of Eaton s brands logos designs trade dress service marks trademarks domain names or trade names in whole or in part ...

Page 6: ...lso be subject to additional paper or electronic license agreements In such cases the terms of this Agreement will be supplemental to those in the additional agreements to the extent not inconsistent with the additional agreements If a copy of this Agreement in a language other than English is included with the Firmware or Documentation it is included for convenience and the English language versi...

Page 7: ...his Agreement and any open source license corresponding to Eaton Open Source Components or additional obligations by such open sources license that are not set forth in this Agreement the terms of the open source license will control 5 13 Confidentiality Licensee acknowledges that confidential aspects of the Firmware including any proprietary source code are a trade secret of Eaton the disclosure ...

Page 8: ...he risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center ...

Page 9: ...eting the Installation Checklist 27 4 OPERATION 29 Control Panel Functions 29 EMS Meter Levels 30 Display Functions 30 Setup Options 32 Initial Configuration 33 EMS System Level Metering 33 EMS Premium Metering 33 Startup and Shutdown 33 Startup 33 Shutdown 34 Surge Protective Device Option 34 5 COMMUNICATION 35 Installing Communication Options 36 Communication Options 37 DB 9 Communication Port 3...

Page 10: ...Table of Contents ii Eaton Remote Power Panel RPP User s Guide 164202125 Rev 5 www eaton com powerquality 8 TROUBLESHOOTING 45 Typical Alarms and Conditions 45 Service and Support 45 9 WARRANTY 47 ...

Page 11: ...Connect RPP 19 Figure 11 Wiring the CTs for EMS Premium Metering Only 20 Figure 12 Wiring the Output Connections each side 22 Figure 13 Wiring the Output Connections Cooper Bussmann Panel each side 23 Figure 14 Shunt Trip and Auxiliary Contact Terminal Location each side 24 Figure 15 Shunt Trip and Auxiliary Contact Terminal Detail 25 Figure 16 EMS Meter Display 29 Figure 17 Mimic Screen and Main ...

Page 12: ...List of Figures iv Eaton Remote Power Panel RPP User s Guide 164202125 Rev 5 www eaton com powerquality This page intentionally left blank ...

Page 13: ...ifications 21 Table 6 Branch Breaker Wire Torques 21 Table 7 Shunt Trip and Auxiliary Contact Terminal Block Terminations 25 Table 8 Panelboard Circuit Breaker Input Voltages at Startup 26 Table 9 Menu Map for Display Functions 31 Table 10 Output Meters 31 Table 11 Input Meters 31 Table 12 Setup Options 32 Table 13 Communication Port Pin Assignment 37 Table 14 Terminal Mode 37 Table 15 Model Numbe...

Page 14: ...List of Tables vi Eaton Remote Power Panel RPP User s Guide 164202125 Rev 5 www eaton com powerquality This page intentionally left blank ...

Page 15: ...on or Square D 42 pole three phase panelboards two front two rear Each panelboard is protected by a three pole 225A or 400A 600V rated breaker l Up to two Cooper Bussmann Quick Spec bolt on 42 pole fusible three phase panelboards one front one rear l 225AF Panel Main Switch l 200A main fuse l 200 kA at 400 Vac l Fused disconnects for branch circuits l Indicating and non indicating CUBEFuse ratings...

Page 16: ...CM With BCM you can see the current values of each of the distribution branch breakers letting you measure plan and manage power with greater precision EMS also provides communication options such as building alarm monitoring and network connectivity l Optional see through doors allow you to visually inspect the state of branch circuit breakers without opening the front doors l Optional surge prot...

Page 17: ...SHOCK This unit may receive power from more than one source Disconnect all AC sources before servicing l To reduce the risk of fire or electric shock install this RPP in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outd...

Page 18: ...Safety Warnings 4 Eaton Remote Power Panel RPP User s Guide 164202125 Rev 5 www eaton com powerquality This page intentionally left blank ...

Page 19: ...mage claim within 15 days to an Eaton service representative Tools Required To assemble the components the following tools may be needed l Medium flat bladed screwdriver l Phillips 2 screwdriver l Metric wrenches or sockets l Forklift or pallet jack Unpacking the Cabinet CAUTION l Only qualified personnel should be permitted to perform any work associated with this equipment l Unpacking the cabine...

Page 20: ...e both front and back kick plates 8 Use the forklift or pallet jack to carefully lift the cabinet off the pallet and place it on the floor so that it is resting on its casters CAUTION l The cabinet may roll when resting on its casters Take proper care to secure the cabinet and ensure the safety of personnel l When the leveling feet are up and the cabinet is supported by casters only do not stand o...

Page 21: ...t and work outwards Do not run power cables in the vicinity of any control wiring Leave a minimum of 25 4 mm 1 clearance between the power cable and control wires 5 Rearrange or remove the entry plates at the top or bottom of the cabinet as needed 6 Install a cutout in the floor as needed using the template shown in Figure 2 or Figure 3 7 Roll the cabinet to its final position carefully positionin...

Page 22: ...Power Panel RPP User s Guide 164202125 Rev 5 www eaton com powerquality Figure 3 Large RPP Bottom View Leveling Foot 4 Places Caster 4 Places Dimensions are in millimeters inches Front 992 39 0 272 3 10 7 432 17 0 610 24 0 89 3 5 ...

Page 23: ... cabinet to prevent injury or damage to the RPP or personnel Store the hinge pins in a safe location for later use 3 Remove the side panels Note Use extra care if removing the side panel next to a Universal Control Board UCB to prevent damaging the board To remove a side panel loosen the two captive fasteners at the top of the panel and the two captive fasteners at middle of the panel Tilt the pan...

Page 24: ...nput power to the RPP according to Table 1 and Table 2 Table 3 or Table 4 See Figure 7 or Figure 8 starting on page 16 for terminal locations Cable routing varies with the selected configuration Route the input cables to the terminals shown in the following illustrations l Single or Dual MLO RPP with a distribution panel on one side see Figure 7 on page 16 l Single MLO RPP with distribution panels...

Page 25: ...utput Ground Branch Circuit Breakers Current Transformers CTs left and right strips Current Transformers CTs left and right strips Casters and Leveling Feet X Slot Communication Bay 2 Output Ground Output Neutral 42 Circuit Distribution Panel Distribution Panel Breaker Optional SPD Branch Circuit Breakers Distribution Panel Breaker 42 Circuit Distribution Panel Output Neutral ...

Page 26: ...per Bussmann Panel UCB X Slot Communication Bay 1 DB 9 Communication Port Output Ground Branch Fuses and Disconnect Switches Current Transformers CTs one row each side Casters and Leveling Feet X Slot Communication Bay 2 Output Neutral 200A Fuses Distribution Panel Disconnect Switch Optional SPD 42 Circuit Distribution Panel ...

Page 27: ... 500 G Green Ground 2 14 1 0 5 6 50 Two Panelboards Single MLO Dual MLO 225AF A Black Phase A 4 6 300MCM 31 275 B Red Phase B 4 6 300MCM 31 275 C Blue Phase C 4 6 300MCM 31 275 N White Neutral 4 2 600MCM 56 500 G Green Ground 2 14 1 0 5 6 50 One Panelboard Single MLO Dual MLO 400AF A Black Phase A 4 6 300MCM 31 275 B Red Phase B 4 6 300MCM 31 275 C Blue Phase C 4 6 300MCM 31 275 N White Neutral 4 ...

Page 28: ...anelboard Single MLO Dual MLO 225A 208V 400V 80 180A 225A Phase A B C 85mm2 3 0 1 Neutral 85mm2 3 0 2 Ground 21mm2 4 1 Two Panelboards Single MLO Dual MLO 225A 208V 400V 80 180A 450A Phase A B C 85mm2 3 0 2 Neutral 85mm2 3 0 4 Ground 34mm2 1 0 1 One Panelboard Single MLO Dual MLO 400A 208V 80 320A 400A Phase A B C 85mm2 3 0 2 Neutral 85mm2 3 0 4 Ground 27mm2 3 1 Two Panelboards Single MLO Dual MLO...

Page 29: ...07mm2 4 0 4 Ground 27mm2 3 1 Two Panelboards Single MLO Dual MLO 400A 208V 100 400A 800A Phase A B C 107mm2 4 0 4 Neutral 176mm2 350 6 Ground 54mm2 1 0 1 Three Panelboards Single MLO 225A 208V 400V 100 225A 700A Phase A B C 126mm2 250 3 Neutral 126mm2 250 6 Ground 54mm2 1 0 1 Four Panelboards Single MLO 225A 208V 400V 100 225A 900A Phase A B C 126mm2 250 4 Neutral 201mm2 400 6 Ground 34mm2 2 2 NOT...

Page 30: ...164202125 Rev 5 www eaton com powerquality Figure 7 Wiring the Input Connections each side for Single or Dual MLO RPP For chassis and isolatd ground connections see Figure 9 on page 18 Ground Phase A Neutral Current CTs one per phase Phase B Phase C Ground CT ...

Page 31: ...el Phase B top panel Phase C top panel For chassis and isolatd ground connections see Figure 10 on page 19 Ground Ground CT Phase A bottom panel Phase B bottom panel Phase C bottom panel For chassis and isolatd ground connections see Figure 10 on page 19 Ground Ground CT Neutral top panel Neutral bottom panel Top Panel Current CTs one per phase Bottom Panel Current CTs one per phase ...

Page 32: ...solated Ground Connections each side for Single or Dual MLO RPP Input Ground Terminal Ground CT Pass the isolated ground cable through the ground CT in the direction the arrow is pointing and connect to input ground terminal Chassis Ground Terminal Note Small RPP shown Connections are the same for the Large RPP ...

Page 33: ...nal Ground CT Pass the isolated ground cable through the ground CT in the direction the arrow is pointing and connect to input ground terminal Input Ground Terminal Ground CT Pass the isolated ground cable through the ground CT in the direction the arrow is pointing and connect to input ground terminal Chassis Ground Terminal Note Small RPP shown Connections are the same for the Large RPP ...

Page 34: ...t on type 208V panelboard QOB 20 100A bolt on breakers l Cooper Bussmann bolt on disconnects with Indicating or non indicating CUBEFuses Note To use 100A breakers with EMS Premium metering the optional 100A CT strips must be installed Note EMS Premium metering for Square D branch circuit breakers is available up to 60A Note All connections must comply with NEC and other applicable codes Note When ...

Page 35: ...0 lb in Table 6 Branch Breaker Wire Torques Connecting Wire Torques Bus Bar Connections Neutral Ground Bar Other Terminals Bolt Size Torque Nm lb in Small Opening Large Opening Screwdriver Socket Head 10 3 4 Nm 30 lb in Wire Size Torque Nm lb in Wire Size Torque Nm lb in Wire Size Torque Nm lb in Across Flats Torque Nm lb in 1 4 7 4 Nm 65 lb in 2 1 3 3 mm2 14 12 AWG 2 3 Nm 20 lb in 2 1 5 3 mm2 14 ...

Page 36: ...mote Power Panel RPP User s Guide 164202125 Rev 5 www eaton com powerquality Figure 12 Wiring the Output Connections each side Top Entry Wiring Ground Breaker Breaker Breaker Breaker Bottom Entry Wiring Ground Neutral Neutral ...

Page 37: ...202125 Rev 5 www eaton com powerquality 23 Figure 13 Wiring the Output Connections Cooper Bussmann Panel each side Top Entry Wiring Bottom Entry Wiring Output Ground Branch Fuses and Disconnect Switches Current Transformers CTs one row each side Output Neutral ...

Page 38: ...conduit from the power wiring To wire the terminals 1 Verify that the RPP is turned off and all power sources are removed 2 Route the RPP interface wiring through either the top or bottom of the cabinet to the RPP interface terminals See Figure 14 for wiring access and terminal locations 3 Connect the wiring See Figure 15 for terminal assignments and Table 7 for termination requirements Figure 14 ...

Page 39: ...eign objects from the interior of the unit Note Verify that intake and exhaust air screens are clean and free of obstruction 4 Complete the installation checklist see 27 5 Turn on utility power to the RPP NOTE Letter A in the terminal designation indicates the top panelboard main breaker and letter B in the terminal designation indicates the bottompanelboard main breaker Rotated for Clarity Table ...

Page 40: ... page 33 13 Turn on the individual panelboard circuit breakers following the startup sequence recommended by the load equipment manufacturer Replacing the Interior Barriers Side Panels and Doors Note The interior barriers must be replaced the ground straps reconnected and the side panels and exterior doors replaced prior to placing the RPP in service To replace the interior barriers side panels an...

Page 41: ... are properly routed to the RPP o All power cables are properly sized and terminated o Branch circuit breakers are installed and wired to load o Cooper Bussmann disconnects and fuses are installed and wired to load o Input power connections are properly installed including ground conductors o Neutral conductors are installed or bonded to ground o No foreign objects are inside the cabinet o LAN and...

Page 42: ...Installation 28 Eaton Remote Power Panel RPP User s Guide 164202125 Rev 5 www eaton com powerquality This page intentionally left blank ...

Page 43: ...status and description Indicator Status Description ON Green On The RPP is operating normally Off The RPP is turned off and will not turn on automatically O L Yellow On One or more phase is in overload or there is an alarm or warning for neutral overload ground overload main panel breaker overload or panel breaker overload or there is a transformer overload OFF Yellow On The EMS RPP is de energize...

Page 44: ...ow the option label When available l Use the and buttons to scroll through a listing of information l Use the and buttons to select another item on the screen to view or change l Press the button to return to the previous menu The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen Figure 17 Mimic Screen and Main Menu EMS System Level Meter Scree...

Page 45: ...otal output voltage line to neutral V1 V2 V3 Output current for each phase I1 I2 I3 Output frequency Hz Output kVA KVA Output KW KW Output power factor PF Output Ratio in percent of present output voltage compared to nominal V1 V2 V3 I1 I2 I3 Output THD Ratio in tenth percent of the distortion present on the output in the form of harmonics and noise compared to fundamental pure sine wave utility f...

Page 46: ...evel Password Change the password for the current setup level Use the arrow keys to enter the new password A Z 0 9 blank then select DONE to save the new password None 1 Set Date and Time Set Month Date Year mm dd yyyy Set Hour Minute Time is a 24 hour clock 00 00 0000 00 00 1 Clear History Clear the History Log None 1 Clear Load Profile Clear the Load Profile None 1 Building Alarm Setup For Build...

Page 47: ...3 Turn on utility power to the RPP 4 Verify that the display activates after approximately 30 seconds indicating logic power 5 Turn on the panelboard circuit breakers 6 Verify that the Off and Alarm indicators are off and the On indicator is illuminated 7 Turn on the individual panelboard circuit breakers following the startup sequence recommended by the load equipment manufacturer 8 Close the ext...

Page 48: ...e 12 For specification details see Table 21 on page 44 Figure 18 Phase Status Indicators on a Non EMS Monitored SPD WARNING DO NOT use the SPD Phase Status LED as an indication of the prescence of absence of system phase voltages After system power has been applied the SPD automatically begins to protect down stream electrical devices from damaging voltage transients With all phase voltages presen...

Page 49: ... metering This section describes the l DB 9 communication port l X Slot cards l Relay output contacts l Programmable signal inputs Figure 19 shows the location of the communication options and control terminals on the Remote Power Panel RPP Figure 19 Communication Options and Control Terminals X Slot Communication Bay 1 X Slot Communication Bay 2 DB 9 Communication Port Control Terminals Universal...

Page 50: ...ing the X Slot Communication Bay 2 top slot first then if needed use X Slot Communication Bay 1 bottom slot Figure 20 Installing Communication Connections 2 Connect the cables to the appropriate location See the following section Communication Options or Control Terminals on page 38 for detailed information Note For ease of installation unplug the terminal blocks from the UCB see Figure 20 connect...

Page 51: ...lexed X Slot 2 X Slot 1 DB 9 Communication Port Any X Slot card Any X Slot card Not in use Any X Slot card Not in use Available Table 13 Communication Port Pin Assignment Pin Number Signal Name Function Direction from the RPP 2 TxD Transmit to external device Out 3 RxD Receive from external device In 5 GND Signal common tied to chassis Table 14 Terminal Mode Key Combination Display Comment ESC A A...

Page 52: ...ware or third party software An integral part of the Eaton Power Xpert Architecture which provides end to end PowerChain Management solutions the PXGX PDP Card provides a central point to connect PDPs to the Ethernet network Modbus TCP support provides direct integration of the PDU s parameters to a Building Management System BMS It has a built in switching hub that allows one additional network d...

Page 53: ...ify as normal a signal is issued This contact can be connected to equipment at the facility such as a light or an alarm bell to signal when an alarm is active on the RPP This feature is useful if the RPP is located in a remote area where the RPP horn may not be heard immediately WARNING The relay output contacts must not be connected to any utility connected circuits Reinforced insulation to the u...

Page 54: ...See Figure 24 for the polarity and verify these connections if polarity control is required Note Figure 24 External Control Terminal Connections This feature lets you connect the RPP to your building alarms such as smoke detectors or overtemperature alarms For each building alarm you can set l The building alarm name l The contact type NO or NC l Building alarm type l Notice level Polarity Polarit...

Page 55: ...e of the system with a vacuum cleaner 2 Verify that none of the ventilation accesses are blocked 3 Verify that the operating environment is within the parameters specified in Table 20 on page 44 4 Record the check results and any corrective actions in a suitable log PERIODIC Maintenance Inspect the RPP periodically to determine if components wiring and connections exhibit evidence of overheating o...

Page 56: ...ective packaging material in place Protect the stored equipment at all times from excessive moisture dirt corrosive conditions and other contaminants See Table 20 on page 44 for environmental specifications Do not store the RPP outdoors or stack other equipment on top of the RPP whether packaged or not Recycling the Used RPP Contact your local recycling or hazardous waste center for information on...

Page 57: ...80 Including One Door 610 x 1031x 2032 mm 24 x 40 6 x 80 Including Two Doors 610 x 1067x 2032 mm 24 x 42 x 80 Maximum Weight Small RPP 399 kg 880 lb Large RPP 445kg 980 lb Note Weights are approximate Weight varies depending on installed options Table 17 Electrical Input Nominal Input Voltage 208 120 Vac or 400 230 Vac three phase 4 wire G Input Voltage Range 10 15 Nominal Input Frequency 50 60 Hz...

Page 58: ...Audible Noise Less than 45 dBA at 1 5m 5 ft EMI Suppression Meets FCC Regulation 47 Part 15 for class A devices Electrostatic Discharge ESD Immunity Meets IEC 801 2 specifications Withstands up to 25 kV pulse without damage and with no disturbance or adverse effect to the critical load Agency Markings US Domestic Canadian Marking cULus Standard UL60950 1 2007 CAN CSA C22 2 No 60950 1 07 Table 21 S...

Page 59: ...oblem l Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under w...

Page 60: ...Troubleshooting 46 Eaton Remote Power Panel RPP User s Guide 164202125 Rev 5 www eaton com powerquality This page intentionally left blank ...

Page 61: ...ny defects or damages caused by a failure to properly store the Product before installation b shipping and delivery of the Product if shipping is FOB Factory c neglect accident fire flood lightning vandalism acts of God Customer s neglect abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Custom...

Page 62: ...TED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms ...

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