Eaton PowerXL DC1 Installation Manual Download Page 40

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2 Engineering

2.1 Introduction

DC1 Variable Frequency Drive

04/16 MN04020003Z-EN

www.eaton.com

An example for a magnet system

Electrical supply system
(mains connection, grounding system
configuration, mains voltage, frequency,
voltage balance, THD, compensation
systems)

Overall system – consisting of motor and
load systems

PDS = Power drive system

Safety and switching
(disconnecting devices, fuses, cable cross-
sectional areas, residual current circuit-
breakers, mains contactors)

CDM = Complete drive module:
Variable frequency drive with auxiliary
equipment (mains and motor chokes, radio
interference suppression filter, brake
resistor, sine filter)
BDM = Basic drive module:
DC1 variable frequency drive

Motor and sensor
(Temperature, motor speed)

Load system:
Driven system equipment (process, speed,
torque)

Figure 13: Magnet system example (overall system as its own system or as part of a larger system)

BDM

M, n

PDS

CDM

⑥

⑦

⑤

④

③

②

①

Summary of Contents for PowerXL DC1

Page 1: ...Manual PowerXL DC1 Variable Frequency Drives Installation Manual 04 16 MN04020003Z EN...

Page 2: ...l Resource Center Voice 877 ETN CARE 386 2273 option 2 option 6 8 00 a m 5 00 p m Central Time U S UTC 6 email TRCDrives Eaton com www eaton com drives Original operating manual The German language ed...

Page 3: ...omation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate li...

Page 4: ...II...

Page 5: ...nal data 12 1 4 1 Rated operational data on the nameplate 12 1 4 2 Key to part numbers 14 1 4 3 Features 16 1 5 Description 23 1 5 1 IP20 degree of protection FS1 to FS4 23 1 5 2 IP66 degree of protec...

Page 6: ...el 52 2 11 Three phase motor 54 2 11 1 Motor Selection 54 2 11 2 Circuit types with three phase motors 55 2 11 3 Single phase AC motors 56 2 11 4 Connecting EX motors 56 3 Installation 57 3 1 Introduc...

Page 7: ...minals default settings 114 4 4 Commissioning with local controls 116 4 5 Handling the keypad 118 4 5 1 Operating unit elements 118 4 5 2 Adjust parameters 120 4 5 3 Resetting Parameters RESET 120 4 5...

Page 8: ...8 Radio interference suppression filter 153 6 9 Braking resistances 157 6 10 Motor chokes 161 7 Accessories 163 7 1 Device specific accessories 163 7 1 1 DXC EXT IO coupling module 164 7 1 2 DXC EXT 2...

Page 9: ...assume that you have a good knowledge of engineering basics and that you are familiar with handling electrical systems and machines as well as with reading technical drawings 0 2 List of revisions The...

Page 10: ...injury WARNING Warns of the possibility of hazardous situations that could result in serious injury or even death DANGER Warns of hazardous situations that result in serious injury or death Indicates...

Page 11: ...ter the document name MN04020003 for example dec Decimal base 10 numeral system DS Default settings EMC Electromagnetic compatibility FE Functional earth FS Frame Size FWD Forward run clockwise rotati...

Page 12: ...account the North American mains voltage of 480 V 10 60 Hz The rated mains voltage operational data is always based on mains frequencies of 50 60 Hz within a range of 48 to 62 Hz 0 6 Units of measure...

Page 13: ...izes FS1 FS2 FS3 FS4 and a degree of protection of IP20 For distributed local installations there are three sizes covering a performance range of 0 37 for 230 V to 7 5 kW for 400 V and featuring a deg...

Page 14: ...a DC1 variable frequency drives b Extern radio interference suppression filter DX EMC c DX LN mains choke DX LM3 motor choke DX SIN3 sine filter d DX BR braking resistance e DXC EXT expansion module f...

Page 15: ...tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged The packaging must contain the following parts DC1 series variable frequency drive an i...

Page 16: ...on the nameplate The device specific rated operational data of the DC1 variable frequency drive is listed on the nameplate of the device Figure 4 Nameplate location The nameplate on top nameplate is a...

Page 17: ...data of mains connection Three phase AC voltage Ue 3 AC 380 480 V voltage 50 60 Hz frequency input phase current 4 3 A Output Load side motor rated operational data Three phase AC voltage 0 Ue output...

Page 18: ...IP66 NEMA 4X 6S IP66 with switch NEMA 4X switched Display unit display A LED display Brake Chopper N No internal brake chopper B Brake chopper EMC radio interference suppression filter N No internal...

Page 19: ...ay 7 segment on keypad 66 degree of protection IP66 NEMA 4X N basic device DC1 34024NB A20N DC1 DC1 series variable frequency drive 3 Three phase mains connection three phase motor connection 4 400 V...

Page 20: ...ating unit Local controls Radio interference suppression filter Degree of protection Size Brake chopper Ie P1 230 V 50 Hz P2 230 V 60 Hz A kW HP DC1 1D2D3NN A20N 2 3 0 37 1 2 LED IP20 FS1 DC1 1D2D3NN...

Page 21: ...IP66 FS1 DC1 124D3NN A20N 4 3 0 75 1 LED IP20 FS1 DC1 124D3FN A20N 4 3 0 75 1 LED IP20 FS1 DC1 124D3NN A66N 4 33 0 75 1 LED IP66 FS1 DC1 124D3FN A66N 4 33 0 75 1 LED IP66 FS1 DC1 124D3NN A6SN 4 33 0...

Page 22: ...ching frequencies of up to 16 kHz and ambient temperatures of up to 40 C 4 Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to 50 C 5 Rated operational...

Page 23: ...24D3NN A6SN 4 33 0 75 1 LED IP66 FS1 DC1 327D0NN A20N 7 1 5 2 LED IP20 FS1 DC1 327D0NB A20N 7 1 5 2 LED IP20 FS2 DC1 327D0FB A20N 7 1 5 2 LED IP20 FS2 DC1 327D0NN A66N 73 1 5 2 LED IP66 FS1 DC1 327D0N...

Page 24: ...ational current at switching frequencies of up to 16 kHz and ambient temperatures of up to 40 C 4 Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to 50...

Page 25: ...DC1 342D2FN A6SN 2 23 0 75 1 LED IP66 FS1 DC1 344D1NN A20N 4 1 1 5 2 LED IP20 FS1 DC1 344D1NB A20N 4 1 1 5 2 LED IP20 FS2 DC1 344D1FN A20N 4 1 1 5 2 LED IP20 FS1 DC1 344D1FB A20N 4 1 1 5 2 LED IP20 F...

Page 26: ...10 LED IP66 FS3 DC1 34024NB A20N 244 11 15 LED IP20 FS3 DC1 34024FB A20N 244 11 15 LED IP20 FS3 DC1 34030NB A20N 30 15 20 LED IP20 FS4 DC1 34030FB A20N 30 15 20 LED IP20 FS4 DC1 34030NB A20N 30 18 5 2...

Page 27: ...n DC1 variable frequency drives with an IP20 degree of protection and a size of FS1 Figure 6 DC1 description FS1 IP20 a Fixing holes screw fastening b Connection terminals in power section mains side...

Page 28: ...ription IP66 a Local controls with connection DC1 A6SN only b Keypad with 5 control buttons and LED display c Control terminal plug in d Connection terminals in power section e Nameplate f Fixing hole...

Page 29: ...8 DC1 1D DC1 12 Single phase mains connection rated operating voltage 230 V ULN 1 200 240 V 10 50 60 Hz Ie 2 3 16 A Motor 0 37 4 kW 230 V 50 Hz 1 2 5 HP 230 V 60 Hz Figure 9 DC1 12 For more informati...

Page 30: ...60 Hz Figure 10 DC1 32 DC1 34 Three phase power supply rated operating voltage 400 480 V ULN 3 380 480 V 10 50 60 Hz Ie 2 2 46 A Motor 0 75 22 kW 400 V 50 Hz 1 30 HP 460 V 60 Hz Figure 11 DC1 34 Moto...

Page 31: ...rent recommended value dependent on the circuit type and the power supply Ambient conditions ambient temperature control cabinet installation with IP20 degree of protection or direct local installatio...

Page 32: ...quency drive the motor currents are added geometrically separated by effective and reactive current components When you select a variable frequency drive make sure that it can supply the total resulti...

Page 33: ...aximum permissible ambient temperature Derate without derating with derating IP20 50 C 50 C1 none IP66 40 C 50 C 2 5 per K 1 45 C for continuous operation for 24 hours as per UL for DC1 12011 B A20N a...

Page 34: ...ent of 4 86 A is lower than the motor s required rated operational current 5 A By using the default switching frequency instead default setting 8 kHz the motor can be operated continuously at an altit...

Page 35: ...quirements set forth in the European Union s Low Voltage and EMC Directives Directives 2014 35 EU 2014 30 EU and ROHS 2011 65 EU when used in their typical drive configuration In the described system...

Page 36: ...e ambient conditions must be ensured at the site of storage Storage temperature 40 60 C Relative average air humidity 95 non condensing EN 50178 To prevent damage to the variable speed starter s inter...

Page 37: ...k voltage UDC 1 41 x Ue and applied for one hour at least regeneration time DC1 12 DC1 32 about 324 V DC at Ue 230 V AC DC1 34 about 560 V DC at Ue 400 V AC 1 13 Service and warranty In the unlikely e...

Page 38: ...1 DC1 device series 1 13 Service and warranty 34 DC1 Variable Frequency Drive 04 16 MN04020003Z EN www eaton com...

Page 39: ...our project planning It contains instructions that must be followed when determining which device to use with which rated motor output as well as when selecting protection devices and switchgear selec...

Page 40: ...y and switching disconnecting devices fuses cable cross sectional areas residual current circuit breakers mains contactors e CDM Complete drive module Variable frequency drive with auxiliary equipment...

Page 41: ...on filter DC1 FN A20N DC1 FB A20N are connected to one of these systems the EMC screw s needs to be removed and the internal radio interference suppression filter needs to be disconnected TN S TN C TT...

Page 42: ...SA at DC1 12 DC1 32 200 V 10 240 V 10 180 V 0 264 V 0 400 V 50 Hz EU and 480 V 60 Hz USA at DC1 34 380 V 10 480 V 10 342 V 0 528 V 0 The permissible frequency range for all voltage categories is 50 60...

Page 43: ...nnection terminals marked with must be connected to the earth current circuit If there are leakage currents greater than 3 5 mA a reinforced earthing PE must be connected as required by standard EN 61...

Page 44: ...to disconnect the circuit as per EN 60947 2 In all other regions the applicable national and local safety regulations must be complied with 2 4 2 Fuses The DC1 variable frequency drive and the corres...

Page 45: ...ables an operational switching on and off of the supply voltage for the variable frequency drive and switching off in case of a fault The mains contactor is designed based on the mains side input curr...

Page 46: ...main chokes is not necessary However we recommend using a mains choke if the electrical supply system s quality is not known While planning the project consider that a mains choke is only assigned to...

Page 47: ...ternal radio interference suppression filters DX EMC are used Additional measures used to reduce EMC limits and use longer motor cable lengths are possible in combination with motor chokes and sine fi...

Page 48: ...the variable frequency drive can be dissipated in order to limit the DC link voltage DC1 B A variable frequency drives frame sizes FS2 FS3 and FS4 feature an integrated braking chopper The brake resis...

Page 49: ...is due to the fact that not all of the application conditions required for sizing will be available when the engineering stage starts Because of this and as a simplification brake resistors are inste...

Page 50: ...s efficiency The required rated power continuous rating for braking resistance PDB is calculated using braking energy Wkin and cycle time tC If the kinetic energy is not known you will need the ratio...

Page 51: ...r the winding insulation inside the motor Motor noise and heat build up will be reduced Figure 17 DX LM3 rated operational data Umax 750 V f2 0 400 Hz fPWM 8 32 kHz P 17 setting on DC1 It is also reco...

Page 52: ...output voltage reducing conducted and emitted interference as a result When there is a load dependent or thermal overload DC1 variable frequency drives will automatically reduce the switching frequenc...

Page 53: ...n this condition is met the DC1 variable frequency drive will be automatically synchronized with the running motor with the enable signal FWD REV 2 10 1 Contactors The contactors on the output side of...

Page 54: ...ed in EN 60204 Eaton T0 MSB P1 MSB and P3 MSB enclosed switch disconnectors are designed for local installation with an IP65 degree of protection The internal screening plate ensures that screened mot...

Page 55: ...bled the FWD REV enable signal must be switched off before the contacts at S1 are opened WARNING Never connect the DC1 variable frequency drive s output terminals U V and W to the power feed system L1...

Page 56: ...e individual motors outputs should not be more than three output classes apart If several motors are being run in parallel you will not be able to use the variable frequency drive s electronic motor p...

Page 57: ...om 53 Figure 19 Example Parallel connection of several motors to one variable frequency drive a Motor choke DX LM3 or sine filter DX SIN3 Q11 Q12 Q13 Motor protection utilization category AC 3 F1 F2 F...

Page 58: ...Choose 4 pole motors preferably synchronous speed 1500 min 1 at 50 Hz and 1800 min 1 at 60 Hz Take the operating conditions into account for S1 operation IEC 60034 1 Do not oversize the motor i e the...

Page 59: ...e 20 Example of a motor rating plate Figure 21 Configuration types Star connected circuit left Delta circuit right Examples based on figures 20 and 21 Motor in star connection mains voltage three phas...

Page 60: ...ntrol panel outside the hazardous location All applicable industry specific and country specific regulations for hazardous locations ATEX 100a must be complied with The specifications and instructions...

Page 61: ...rohibited Explosion proof Ranges Environments with damaging substances Oils and acids Gases and fumes Dust Radiated noise Environments with mechanical vibration and impact loads that go beyond the req...

Page 62: ...proper air circulation Air should be delivered from the bottom and conveyed outwards through the top If the environment outside the control panel contains dirt particles e g dust a suitable particle...

Page 63: ...3 2 Cooling measures To ensure that there is sufficient air circulation appropriate thermal clearances must be maintained with these clearances depending on the size of the specific variable frequency...

Page 64: ...s with high magnetic fields e g reactors or transformers should not be installed close to the variable frequency drive Size a b c Airflow1 mm in mm in mm in m3 h ft3 min For degree of protection IP20...

Page 65: ...n IP66 degree of protection an installation altitude of up to 1 000 m and a switching frequency of up to 8 kHz Typical heat loss makes up about 3 of the operational load conditions Figure 26 Minimum r...

Page 66: ...an be found in the Section 6 3 Dimensions page 140 Use screws with a washer and split washer with the permissible tightening torque in order to protect the enclosure and safely and reliably mount the...

Page 67: ...n a mounting rail as per IEC EN 60715 Figure 28 Mounting rail conforming with IEC EN 60715 To do this place the variable frequency drive on the mounting rail from above 1 and press it down until it sn...

Page 68: ...from mounting rails To remove the device push down the spring loaded clip A cutout marked on the lower edge of the device is provided for this purpose A flat bladed screwdriver blade width 5 mm is re...

Page 69: ...The units must be mounted with four screws and in a vertical position on a wall or panel that is made of nonflammable material and is stable enough to hold the variable frequency drive s weight On the...

Page 70: ...the following measures installation of the variable frequency drive in a metallically conductive housing with a good connection to ground screened motor cables short cables 3 5 1 EMC measures in the c...

Page 71: ...ing high frequencies e g screened motor cables and clean cables e g mains supply cable control and signal cables should be installed at a distance of at least 100 mm from each other in order to avoid...

Page 72: ...equirements UL listed ring cable lugs must be used for all earth wiring connections 3 5 2 1 Protective earth This refers to the legally required protective earth for a variable frequency drive An eart...

Page 73: ...s fault current must be monitored by an AC DC sensitive type B residual current device RCD 3 5 3 Internal filters EMC and VAR screws FS1 to FS3 DC1 variable frequency drives with an IP20 degree of pro...

Page 74: ...rame size of FS1 to FS3 and an IP20 degree of protection are equipped with an overvoltage filter for the input supply voltage This overvoltage filter is designed to protect the devices from noise puls...

Page 75: ...eled VAR Figure 36 page 69 must not be manipulated as long as the variable frequency drive is connected to the mains or there is a DC link voltage For a proper EMC connection cables emitting interfere...

Page 76: ...the cables being connected and relieve any strain on them by using the corresponding gland plates It also makes it possible to have a good 360 EMC connection PES in the case of screened cables These...

Page 77: ...cal data on DX EMC MNT EMC cable brackets please refer to instruction leaflet IL040010ZU DX EMC MNT EMC cable brackets are sold as individual units There are different brackets for each DC1 variable f...

Page 78: ...or connection Connection PES between the screened motor cable and the motor s terminal box made according to EMC requirements with metal cable gland or with gland plate in the terminal box e Cable rou...

Page 79: ...ture the indicated permissible nominal current value NOTICE On DC1 variable frequency drives earth leakage currents can be greater than 3 5 mA AC Accordingly as per IEC EN 61800 5 1 an additional prot...

Page 80: ...s not matter DC DC PE for DC link coupling or if the device is being supplied with DC voltage U V W PE for the connection to the motor BR DC PE for an external brake resistor Figure 41 Connection in p...

Page 81: ...gative DC link connection if using an external DC power supply or DC link coupling The terminal s plastic cover can be removed if necessary Connection with three phase supply voltage DC1 32 230 V DC1...

Page 82: ...n for three phase motors DC1 32 230 V DC1 34 400 V 480 V Remark DC DC DC link connection if using an external DC power supply or DC link coupling The terminals plastic cover can be removed if necessar...

Page 83: ...e of protection On units with an IP66 degree of protection the connection area is located behind the lower enclosure cover To open the cover release the two latches by turning them counterclockwise 90...

Page 84: ...FS2 FS3 Connection with single phase supply voltage 115 V 230 V DC1 1D 115 V DC1 12 230 V Remark Connection to terminal L3 not permissible Connection with three phase supply voltage DC1 32 230 V DC1 3...

Page 85: ...tor Motor connection DC Link DC link coupling Brake Resistor Braking resistance brake chopper Table 8 Terminal capacities and tightening torques Mains 1 Mains 3 Motor DC Link Brake Resistor PE A1 PE A...

Page 86: ...g unbraided i e by pushing the separated plastic covering over the end of the shielding or with a rubber grommet on the end of the shielding Terminate the cable screen across a large area at the end P...

Page 87: ...and PVC fillers If there are additional subassemblies in a motor feeder such as motor contactors overload relays motor chokes sine filters or terminals the shielding of the motor cable can be interru...

Page 88: ...pper enclosure cover will feature three additional knockouts for routing control and bus cables If necessary the corresponding plastic covers can be removed Control Figure 47 Punching out the knockout...

Page 89: ...erminal Figure 49 Grounding the EMC cable gland Figure 50 Example diagram of EMC gland assembly Make sure that the cable glands have at least an IP66 degree of protection Range Size Hole size PG gland...

Page 90: ...ded surface before touching the control terminals and the circuit board to prevent damage through electrostatic discharge DANGER Before touching or handling the wired control signal terminals check to...

Page 91: ...00 mA Reference potential 0 V 2 DI1 Digital input 1 8 30 V High Ri 6 k Start enable FWD 3 DI2 Digital input 2 8 30 V High Ri 6 k Start enable REV 4 DI3 AI2 Digital input 3 Analog input 2 digital 8 30...

Page 92: ...and twisted for the external connection The screening is applied on one side in the proximity of the variable frequency drive PES Figure 53 Screen termination at one end PES close to the variable freq...

Page 93: ...frequency drive has four control inputs control terminals 2 3 4 and 6 Two of these are parameterizable as digital control inputs while the others can be set to work as digital or analog control input...

Page 94: ...V can be used for this The permissible residual ripple must be less than 5 Ua Ua Optional modules DXC EXT IO110 and DXC EXT IO230 can be used to optically isolate the digital inputs DI1 to DI4 and in...

Page 95: ...trol voltage 24 V The maximum permissible load current is 20 mA Figure 55 Connecting example interposing relay with free wheel diode ETS4 VS3 3 6 2 6 Analog input signals Depending on how parameters P...

Page 96: ...d 11 are connected to the DC1 variable frequency drive s internal relay contact N O in a potential free manner The relay function can be configured with parameter P 18 The electrical connection specif...

Page 97: ...n transmits Modbus RTU and CANopen data Figure 58 RJ 45 interface The way the RJ45 interface works is described in the following manuals MN040018 Modbus RTU Communication manual for DA1 DC1 DE1 variab...

Page 98: ...ion of the control signal terminals When the device is set to its default settings the setpoint value can be set using the potentiometer Meanwhile the REV 0 FWD selector switch can be used to set the...

Page 99: ...se parameter P 15 must be used to select the EXTFLT external fault setting for DI3 and parameter P 47 must be set to a value of 6 Ptc th Figure 60 Thermistor connection The thermistors and thermal swi...

Page 100: ...96 DC1 Variable Frequency Drive 04 16 MN04020003Z EN www eaton com 3 7 Block diagrams The following block diagrams show all the connection terminals on a DC1 variable frequency drive and their functio...

Page 101: ...serted underneath the heat sink into the enclosure and electronically protected against overloads P 34 1 DC BR DC 3 AC 230 V W V U M 3 L1 L L2 N 1 AC 110 115 V 50 60 Hz PES FS2 2 DI1 FWD 24 V 3 DI2 RE...

Page 102: ...L EMC L2 N VAR 1 AC 200 240 V 50 60 Hz PES 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7 0 V 1 24 V Out 100 mA 8 AO DO 0 10 V 20 mA f Out 9 0 V 10 11 RUN 6 A 250 V AC 5...

Page 103: ...30 400 460 V W V U M 3 L1 L L3 EMC L2 N VAR PES FS2 FS3 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7 0 V 1 24 V Out 100 mA 8 AO DO 0 10 V 20 mA f Out 9 0 V 10 11 RUN 6...

Page 104: ...able frequency drive with three phase mains supply voltage and three phase motor connection DC BR DC 3 AC 230 400 460 V EMC PES L1 L3 L2 W V U M 3 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10...

Page 105: ...1D Nx A6SN DC1 1D Nx A6SN variable frequency drives with an IP66 degree of protection and local controls feature a voltage doubler in their internal DC link When there is a power supply of 1 AC 110 11...

Page 106: ...will require a screened cable with a screen braid that is terminated at both ends to the protective earth PES across a large area Reference value potentiometer 0 fmax Operating direction selector swit...

Page 107: ...2 or bigger DC BR 3 AC 230 400 460 V W V U M 3 2 DI1 3 DI2 4 DI3 AI2 5 10 V Out 10 mA 6 AI1 DI4 7 0 V 1 24 V Out 100 mA L1 L L3 8 9 10 L2 N 11 6 A 250 VAC 5 A 30 VDC CPU PES DC1 32 3 AC 200 240 V 50 6...

Page 108: ...motor connection DC BR 3 AC 230 V W V U M 3 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 5 10 V Out 10 mA 10 V 6 AI1 DI4 f Soll 7 0 V 1 24 V Out 100 mA L1 L REV OFF FWD 8 9 10 L2 N 11 6 A 250 VAC 5 A 30 VDC CP...

Page 109: ...cy drive with IP66 degree of protection local controls single phase mains supply voltage and three phase motor connection DC BR 3 AC 230 V W V U M 3 2 DI1 3 DI2 4 DI3 AI2 5 10 V Out 10 mA 6 AI1 DI4 7...

Page 110: ...and three phase motor connection DC BR 3 AC 230 400 460 V W V U M 3 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 5 10 V Out 10 mA 10 V 6 AI1 DI4 f Soll 7 0 V 1 24 V Out 100 mA L1 L L3 REV OFF FWD 8 9 10 L2 N 1...

Page 111: ...tection Figure 70 Block diagram DC1 32 A66N DC1 34 A66N DC BR 3 AC 230 400 460 V W V U M 3 2 DI1 3 DI2 4 DI3 AI2 5 10 V Out 10 mA 6 AI1 DI4 7 0 V 1 24 V Out 100 mA L1 L L3 8 9 10 L2 N 11 6 A 250 VAC 5...

Page 112: ...L3 of the variable frequency drive Measure the insulation resistance of the mains cable between the individual phase conductors and between each phase conductor and the protective conductor The insul...

Page 113: ...this documentation have been observed The applicable standards in the IEC HD 60364 DIN VDE 0100 VDE 0100 series have been observed The continuity of all associated protective conductors and equipotent...

Page 114: ...3 Installation 3 9 Protection against electric shock 110 DC1 Variable Frequency Drive 04 16 MN04020003Z EN www eaton com...

Page 115: ...has been earthed properly PE 6 All electrical connections in the power section L1 L L2 N L3 U V W DC DC BR PE have been connected properly while taking into account the degree of protection and have b...

Page 116: ...minals The control terminals are isolated from the line power potential There can be a dangerous voltage on the relay terminals 10 11 even if the variable frequency drive is not being supplied with li...

Page 117: ...the motor side must not be opened while the motor is in operation Inching operation of the motor with contactors and switching devices in the output of the variable frequency drive is not permissible...

Page 118: ...drive will be ready for operation correct operating status and in Stop mode The start enable signal is sent by activating one of the digital inputs with 24 V Terminal 1 FWD Clockwise rotating field F...

Page 119: ...e output frequency from 0 to fmax WE 50 Hz or from fmax back to 0 Figure71 shows an example illustrating the time response when a RUN enable signal FWD or REV is switched on while the maximum setpoint...

Page 120: ...eld direction FWD Clockwise rotating field Forward Run REV Counterclockwise rotating field Reverse Run At this point the output frequency 0 50 Hz and the speed of the connected three phase motor 0 nMo...

Page 121: ...ter on the front Application Aeration De aeration REV Anticlockwise rotating field with fixed frequency STOP FWD Clockwise rotating field with potentiometer 0 5 Requirement Control signal terminals 3...

Page 122: ...digit 7 segment LED display The optional DX KEY OLED keypad is a multi language cleartext display unit OLED Organic light emitting diode It can be used in conjunction with DC1 variable frequency driv...

Page 123: ...lue being displayed A rpm etc real time information START Starts the variable frequency drive1 Changes the operating direction2 if the motor is running STOP Stops the variable frequency drive1 Reset R...

Page 124: ...e OK button The value of the selected parameter can be changed Use the and buttons to change the parameter s value Press the OK button to confirm the parameter value change As soon as the parameter is...

Page 125: ...the OK button Use the and buttons to enter the password set with P 37 default setting 101 Press the OK button to confirm The extended parameter set parameters P 14 and display values P00 will now be...

Page 126: ...f devices with an IP20 degree of protection the help cards will be inserted in place above the keypad In the case of devices with an IP66 degree of protection they will be found on the inside of the t...

Page 127: ...ating signal closed when there is an enable signal at DI1 or DI2 11 When the active enable signal FWD or REV is switched off the motor will coast to a stop with the default settings Parameter Designat...

Page 128: ...the motor will coast to a stop Example DC1 3402D3 variable frequency drive rated operational current of 2 3 A for three phase mains connection with a voltage of 400 V Figure 75 Motor rating plate P 0...

Page 129: ...edge error message Reset To acknowledge and reset the current error message you can either switch off the supply voltage or press the STOP button Error messages a maximum of four are stored in paramet...

Page 130: ...This message indicates that all the parameters were reset to their default settings This type of manual reset is interpreted as a fault Use the arrow key Up to go to the next error message Second most...

Page 131: ...e was entered correctly and that a motor identification run was performed correctly Increase the acceleration ramp time t acc P1 03 if necessary In speed control mode P4 01 2 Reduce the voltage boost...

Page 132: ...ices max 50 C IP66 devices max 40 C Check to make sure that the device fan is running Make sure that cooling air can circulate freely clearances to neighboring devices above and below the variable fre...

Page 133: ...y RH non condensing EN 50178 Ambient air temperature Operational IP20 NEMA 0 C 10 50 frost free and condensation free 10 45 for DC1 12011 and DC1 32011 for UL compliance over a period of 24 hours IP66...

Page 134: ...66 NEMA 4X Busbar tag shroud BGV A3 VBG4 finger and back of hand proof Main circuit power section Feeder unit Rated operating voltage DC1 1D Ue V 1 110 110 V 10 115 V 10 U2 230 V DC1 12 Ue V 1 230 200...

Page 135: ...rrent Ie A IP20 2 3 46 IP66 2 3 24 Overload current for 60 s every 600 s il 150 Starting current for 2 s every 20 s 4 s every 600 s il 175 Switching frequency double modulation fPWM kHz max 32 Operati...

Page 136: ...s 4 Input voltage range High 1 UC V DC 8 30 Input voltage range Low 0 UC V DC 0 4 Analog Input AI Quantity 0 2 resolution 12 bits accuracy 1 to the final value Response time t ms 4 Input voltage range...

Page 137: ...s connection 115 V with voltage doubler DC1 12 7D0 FB Power section characteristics NN without radio interference suppression filter without brake chopper FN with radio interference suppression filter...

Page 138: ...V S kVA 0 92 1 71 2 31 Assigned motor power at 230 V 50 Hz P kW 0 37 0 75 1 1 at 220 240 V 60 Hz P HP 0 5 t1 1 5 Power side primary side Number of phases single phase or two phase Rated operating volt...

Page 139: ...1 79 2 91 2 91 4 36 6 24 Assigned motor power at 230 V 50 Hz P kW 0 37 0 75 1 5 1 5 2 2 4 at 220 240 V 60 Hz P HP 0 5 1 2 2 3 5 Power side primary side Number of phases single phase or two phase Rated...

Page 140: ...ed operation 240 V S kVA 0 96 1 79 2 91 2 91 Assigned motor power at 230 V 50 Hz P kW 0 37 0 75 1 5 1 5 at 220 240 V 60 Hz P HP 0 5 1 2 2 Power side primary side Number of phases 3 3 3 3 Rated operati...

Page 141: ...4 36 7 48 9 96 12 46 19 10 Assigned motor power at 230 V 50 Hz P kW 2 2 4 5 5 7 5 11 at 220 240 V 60 Hz P HP 3 5 7 5 10 15 Power side primary side Number of phases 3 3 3 3 3 Rated operating voltage U...

Page 142: ...ion 480 V S kVA 1 83 3 41 3 41 4 82 7 9 Assigned motor power at 400 V 50 Hz P kW 0 75 1 5 1 5 2 2 4 at 440 480 V 60 Hz P HP 1 2 2 3 5 Power side primary side Number of phases 3 3 3 3 3 Rated operating...

Page 143: ...24 91 32 39 38 20 Assigned motor power at 400 V 50 Hz P kW 5 5 7 5 11 15 18 5 22 at 440 480 V 60 Hz P HP 7 5 10 15 20 25 30 Power side primary side Number of phases 3 3 3 3 3 3 Rated operating voltage...

Page 144: ...izes for IP20 c c1 VAR EMC b b1 a a1 1 2 3 4 5 6 7 8 9 10 11 1 2 b2 Frame size a a1 b b1 b2 c c1 1 2 m mm in mm in mm in mm in mm in mm in mm in mm in mm in kg lbs FS1 81 3 19 50 1 97 184 7 24 170 6 6...

Page 145: ...Frame size FS4 in IP20 Figure 77 Dimensions and weight for DC1 with frame size of FS4 and IP20 NEMA 0 degree of protection 1 2 3 4 5 6 7 8 9 10 11 L2 L3 EMC L1 V W EMC DC U BR DC 400 mm 15 75 418 5 mm...

Page 146: ...FWD 0 ON OFF PWR b a c a1 c1 b1 b2 a1 b1 1 2 a1 b1 Frame size a a1 b b1 b2 c c1 1 2 m mm in mm in mm in mm in mm in mm in mm in mm in mm in kg lbs FS1 161 6 34 148 5 5 85 232 9 13 189 7 44 25 0 98 18...

Page 147: ...15 V Supply voltage 50 60 Hz ULN 110 10 115 10 V Ue 115 V AC single phase U2 230 V AC three phase internal voltage doubler DC1 1D2D3 FS1 8 8 7 8 2 5 14 2 3 1 5 14 DC1 1D4D3 FS1 8 8 15 8 4 10 4 3 1 5 1...

Page 148: ...8 17 2 4 10 14 1 5 14 DC1 34018 FS3 8 8 21 2 4 10 18 2 5 10 DC1 34024 FS3 8 8 27 5 8 8 24 4 10 DC1 34030 FS4 16 5 34 2 16 8 30 6 8 DC1 34039 FS4 16 5 44 1 16 6 39 10 8 DC1 34046 FS4 16 5 51 9 16 5 46...

Page 149: ...short circuit capacity and the supply network s characteristic and these must also be taken into account when selecting circuit breakers and or fuses Table 24 Protective devices Symbol Description Min...

Page 150: ...12 9 16 FAZ B16 1N FAZ B16 2 16D27 17 5 LPJ 17 SP DC1 127D0FN 12 9 16 FAZ B16 1N FAZ B16 2 16D27 17 5 LPJ 17 SP DC1 127D0NB 12 9 16 FAZ B16 1N FAZ B16 2 16D27 17 5 LPJ 17 SP DC1 127D0FB 12 9 16 FAZ B1...

Page 151: ...SP DC1 344D1FB 5 6 10 FAZ B10 3 PKM0 10 10D27 10 LPJ 10SP DC1 345D8 7 5 16 FAZ B16 3 PKM0 16 16D27 10 LPJ 10SP DC1 349D5 11 5 16 FAZ B16 3 PKM0 16 16D27 15 LPJ 15SP DC1 34014 17 2 25 FAZ B25 3 PKM0 25...

Page 152: ...s rated input side mains current ILN without an external mains choke The contactor should be selected based on thermal current Ith Ie AC 1 at the specified ambient air temperature NOTICE The inching o...

Page 153: ...DC1 122D3 3 7 DILEM P1DILEM 50 DILEM P1DILEM 50 DC1 124D3 7 5 DILEM P1DILEM 50 DILEM P1DILEM 50 DC1 127D0NN 12 9 DILEM P1DILEM 50 DILEM P1DILEM 50 DC1 127D0FN 12 9 DILEM P1DILEM 50 DILEM P1DILEM 50 DC...

Page 154: ...Ue 400 V AC three phase U2 400 V AC three phase DC1 342D2 3 5 DILEM 20 DILEM 20 DC1 344D1NN 5 6 DILEM 20 DILEM 20 DC1 344D1FN 5 6 DILEM 20 DILEM 20 DC1 344D1NB 5 6 DILEM 20 DILEM 20 DC1 344D1FB 5 6 D...

Page 155: ...oC ILN Ie Ie A A A Mains voltage 115 V Supply voltage 50 60 Hz ULN 110 10 115 10 V Ue 115 V AC single phase U2 230 V AC three phase internal voltage doubler DC1 1D2D3 7 8 DX LN1 009 8 1 DX LN1 009 8...

Page 156: ...32011 12 1 DX LN3 016 15 2 DX LN3 016 16 DC1 32018 20 9 DX LN3 025 23 7 DX LN3 025 25 DC1 32024 26 4 DX LN3 040 38 DX LN3 040 40 DC1 32030 33 3 DX LN3 040 38 DX LN3 040 40 DC1 32046 50 1 DX LN3 060 57...

Page 157: ...cy drive should not be longer than 300 to 500 mm if they are installed without screening The DX EMC radio interference suppression filters with an IP20 degree of protection listed below are intended f...

Page 158: ...0 60 Hz ULN 110 10 115 10 V Ue 115 V AC single phase U2 230 V AC three phase internal voltage doubler DC1 1D2D3NN A20N FS1 7 8 DX EMC12 014 FS1 14 8 25 75 100 DC1 1D4D3NN A20N FS1 15 8 DX EMC12 019 FS...

Page 159: ...008 8 21 25 50 75 DX EMC34 008 L 8 6 5 25 50 DC1 324D3NN A20N FS1 5 6 DX EMC34 008 FS1 8 21 25 50 50 DX EMC34 008 FS1 L 8 6 25 100 175 DX EMC34 008 8 21 25 50 75 DX EMC34 008 L 8 6 5 25 50 DC1 327D0NN...

Page 160: ...11 6 15 50 50 DX EMC34 008 8 21 25 100 150 DX EMC34 008 L 8 6 15 50 50 DC1 349D5NB A20N FS2 11 5 DX EMC34 016 16 21 25 50 75 DX EMC34 016 L 16 6 5 25 50 DC1 34014NB A20N FS3 17 2 DX EMC34 030 30 29 25...

Page 161: ...imum braking power Pmax of the variable frequency drive with the rated motor output Load groups simplified classification Low duty Low load with short braking duration and low duty factor up to about...

Page 162: ...al 10 DI5 parameter P9 08 5 Exception The DX BR3 100 resistor does not feature a protective switch It is inserted into the corresponding slots on the DC1 variable frequency drive s heat sinks frame si...

Page 163: ...600 100 0 6 40 48 DC1 127D0FB A20N DC1 12011NB A20N FS2 50 50 2 2 DX BR3 100 100 0 2 9 11 DX BR050 720 50 0 72 33 39 DC1 12011FB A20N DC1 12015NB A20N FS3 22 25 4 DX BR024 720 24 0 72 18 22 DX BR025 1...

Page 164: ...A20N DC1 34018NB A20N FS3 80 80 7 5 DX BR100 960 100 0 96 13 15 DX BR027 2880 27 2 88 38 46 DC1 34018FB A20N DC1 34024NB A20N FS3 50 50 11 DX BR050 1440 50 1 44 13 16 DX BR050 5K1 50 5 1 46 56 DC1 34...

Page 165: ...5 DC1 1D5D8 5 8 DX LM3 008 7 6 DX LM3 008 8 DC1 122D3 2 3 DX LM3 005 4 8 DX LM3 005 5 DC1 124D3 4 3 DX LM3 005 4 8 DX LM3 005 5 DC1 127D0 7 DX LM3 008 7 6 DX LM3 008 8 DC1 12011 11 DX LM3 016 15 2 DX...

Page 166: ...5 DC1 34030 30 DX LM3 035 33 3 DX LM3 035 35 DC1 34039 39 DX LM3 050 47 5 DX LM3 050 50 DC1 34046 46 DX LM3 050 47 5 DX LM3 050 50 1 fPWM switching frequency 12 kHz rms DC1 variable frequency drive se...

Page 167: ...cific accessories are connected directly to the plug in control signal terminals on DC1 variable frequency drives making it easy to expand the drives functionality Figure 85 connecting DXC to the cont...

Page 168: ...puts DI1 to DI4 Figure 86 DXC EXT IO110 and DXC EXT IO230 Figure 87 Block diagram DXC EXT IO110 and DXC EXT IO230 Parameters For more information on the coupling modules and on output expansions pleas...

Page 169: ...O230 V 80 250 Ri 68 k Degree of protection without the connection pins being covered by the DC1 s control signal terminal block IP00 For detailed instructions on how to install the expansion modules p...

Page 170: ...ching voltage K1 control signal terminals 10 11 V 250 AC 230 DC K2 control signal terminals 8 9 V 250 AC 220 DC Relay switching current K1 control signal terminals 10 11 A 1 K2 control signal terminal...

Page 171: ...ile the new K2 relay output s function can be configured using parameter P 25 default setting Analog output AO1 Parameter P 25 must be set to a value between 0 and 7 in order for the output to functio...

Page 172: ...Value Output switching voltage K1 control signal terminals 12 13 V 250 AC 230 DC K2 control signal terminals 10 11 V 250 AC 220 DC AO V 0 10 DC Relay switching current K1 control signal terminals 12 1...

Page 173: ...voltage Expansion module DXC EXT 2RO1AO must not be placed into operation until all mounting and installation work has been completed Any other use will be considered to be an inappropriate use 2 DI1...

Page 174: ...d to directly drive from left to right the three digital inputs DI1 DI2 and DI3 with the internal control voltage 24 V DC Meanwhile the POTI PCB mount potentiometer can be turned clockwise to sets the...

Page 175: ...Wiredcommunicationbetweenvariablefrequencydriveand PC MN040003 IL04012022Z DX CBL PC1M5 Wiredcommunicationbetweenvariablefrequencydriveand PC MN040003 DX SPL R145 2SL1PL RJ45 8 pin splitter 2 sockets...

Page 176: ...7 Accessories 7 2 General accessories List 172 DC1 Variable Frequency Drive 04 16 MN04020003Z EN www eaton com...

Page 177: ...ts 89 Control signal terminals 94 Cooling air 60 Coupling interfacing components 164 Customer support 5 D DC Link Voltage 44 DC link voltage 33 Default settings 7 Degree of protection 13 23 24 Delta c...

Page 178: ...ng 68 Motor Selection 54 Motor terminal box 82 Mounting 58 Mounting position 57 59 N Network configuration 37 P Parameter manual DC1 5 Part no 13 PDS power drive system 7 35 PE Protective Earth 7 PES...

Page 179: ...chnical data 129 Terminal capacity 87 Terminals 77 80 THD Total Harmonic Distortion 39 Thermistor connection 95 Three phase motor 55 Tightening torques 62 Transistor output 91 U UL underwriters labora...

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Eaton PowerXL DC1, Installation Manual

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