Eaton PowerXL DC1 20 Series Installation Manual Download Page 87

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3 Installation

3.6 Electrical Installation

DC1…20… and DC1…OE1 Variable Frequency Drives

02/20 MN040059EN

www.eaton.com

3.6.1.2 Terminals in power section for units with IP66 degree of protection

On units with an IP66 degree of protection, the connection area is located
behind the lower enclosure cover.

To open the cover, the two screws must be loosened. You can lift the cover
afterwards.

Figure 43:

Removing the lower housing cover

1 2 3 4 5

6 7 8 9

IOIOI

U V W

L1/L L2/N L3

EMG

PZ2

1.5 Nm

(13.28 lb-in)

Summary of Contents for PowerXL DC1 20 Series

Page 1: ...Manual PowerXL DC1 20 and DC1 OE1 Variable Frequency Drives Installation Manual 02 20 MN040059EN...

Page 2: ...ncy 800 543 7038 6 00 p m 8 00 a m EST Drives Technical Resource Center Voice 877 ETN CARE 386 2273 option 2 option 6 8 00 a m 5 00 p m Central Time U S UTC 6 email TRCDrives Eaton com www eaton com d...

Page 3: ...mation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate lim...

Page 4: ...II...

Page 5: ...al data 14 1 4 1 Rated operational data on the nameplate 14 1 4 2 Catalog number selection 16 1 4 3 Features 17 1 5 Description 23 1 5 1 IP20 degree of protection FS1 to FS4 23 1 5 2 IP66 degree of pr...

Page 6: ...55 2 11 1 Motor Selection 55 2 11 2 Circuit types with three phase motors 56 2 11 3 Permanent magnet motor PM motor 57 2 11 4 Brushless DC motor BLDC motor 57 2 11 5 Synchronous reluctance motor SynR...

Page 7: ...hock 120 4 Operational 121 4 1 Checklist for commissioning 121 4 2 Operational hazard warnings 122 4 3 Commissioning with control signal terminals default settings 124 4 4 Commissioning with local con...

Page 8: ...3 in IP20 156 6 3 2 Size FS4 in IP20 157 6 3 3 Sizes FS1 to FS3 in IP66 158 6 4 Cable cross sections 159 6 5 Fuses 161 6 6 Mains contactors 164 6 7 Mains chokes 167 6 8 Radio interference suppression...

Page 9: ...tors PM Permanent magnet motors BLDC Brushless DC motors SyncRM Synchronous reluctance motors Additional parameters The number of P00 display parameters has been expanded to 50 while the extended para...

Page 10: ...achines as well as with reading technical drawings 0 2 List of revisions The following significant amendments have been introduced since previous issues Parameter manual A separate manual MN040022EN P...

Page 11: ...light injury WARNING Warns of the possibility of hazardous situations that could result in serious injury or even death DANGER Warns of hazardous situations that result in serious injury or death Indi...

Page 12: ...box enter the document name MN040022 for example dec Decimal base 10 numeral system DS Default settings EMC Electromagnetic compatibility FE Functional earth FS Frame Size FWD Forward run clockwise r...

Page 13: ...ccount the North American mains voltage of 480 V 10 60 Hz The rated mains voltage operational data is always based on mains frequencies of 50 60 Hz within a range of 48 to 62 Hz 0 6 Units of measureme...

Page 14: ...0 About this manual 0 6 Units of measurement 10 DC1 20 and DC1 OE1 Variable Frequency Drives 02 20 MN040059EN www eaton com...

Page 15: ...uring three available sizes FS1 FS2 FS3 FS4 and a degree of protection of IP20 For distributed local installations there are four sizes covering a performance range of 0 37 for 230 V to 22 kW for 400...

Page 16: ...IP20 a DC1 variable frequency drives b Extern radio interference suppression filter DX EMC c DX LN mains choke DX LM3 motor choke DX SIN3 sine filter d DX BR braking resistance e DXC EXT expansion mod...

Page 17: ...equate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged The packaging must contain the following parts DC1 series variable frequency dri...

Page 18: ...data on the nameplate The device specific rated operational data of the DC1 variable frequency drive is listed on the nameplate of the device Figure 4 Nameplate location The nameplate on top nameplat...

Page 19: ...put Rated operational data of mains connection Three phase AC voltage Ue 3 AC 380 480 V voltage 50 60 Hz frequency input phase current 5 6 A Output Load side motor rated operational data Three phase A...

Page 20: ...B protection coated Degree of protection 20 IP20 NEMA 0 66 IP66 NEMA 4X 6S IP66 with switch NEMA 4X switched Display unit display A LED display Brake Chopper N No internal brake chopper B Brake choppe...

Page 21: ...it Local controls Radio interference suppression filter Degree of protection Size Brake chopper Ie P1 230 V 50 Hz P2 230 V 60 Hz A kW HP DC1 1D2D3NN A20CE1 2 3 0 37 1 2 LED IP20 FS1 DC1 1D2D3NN A66OE1...

Page 22: ...D0NN A20CE1 74 1 5 2 LED IP20 FS1 DC1 127D0FN A20CE1 74 1 5 2 LED IP20 FS1 DC1 127D0NB A20CE1 74 1 5 2 LED IP20 FS2 DC1 127D0FB A20CE1 74 1 5 2 LED IP20 FS2 DC1 127D0FN A66OE1 73 1 5 2 LED IP66 FS1 DC...

Page 23: ...1 2 LED IP66 FS1 DC1 324D3NN A20CE1 4 34 0 75 1 LED IP20 FS1 DC1 324D3FN A66OE1 4 33 0 75 1 LED IP66 FS1 DC1 324D3FN A6SOE1 4 33 0 75 1 LED IP66 FS1 DC1 327D0NN A20CE1 74 1 5 2 LED IP20 FS1 DC1 327D0N...

Page 24: ...B A20CE1 464 11 15 LED IP20 FS4 DC1 32046FB A66OE1 463 11 15 LED IP66 FS4 DC1 32046FB A6SOE1 463 11 15 LED IP66 FS4 1 As per IEC standards 2 As per UL 61800 5 1 Table DVE 1 March 6 2015 3 Rated operat...

Page 25: ...1FN A20CE1 4 14 1 5 2 LED IP20 FS1 DC1 344D1FB A20CE1 4 14 1 5 2 LED IP20 FS2 DC1 344D1FN A66OE1 4 13 1 5 2 LED IP66 FS1 DC1 344D1FB A66OE1 4 13 1 5 2 LED IP66 FS2 DC1 344D1FN A6SOE1 4 13 1 5 2 LED IP...

Page 26: ...39FB A66OE1 393 18 5 25 LED IP66 FS4 DC1 34039FB A6SOE1 393 18 5 25 LED IP66 FS4 DC1 34046NB A20CE1 464 22 30 LED IP20 FS4 DC1 34046FB A20CE1 464 22 30 LED IP20 FS4 DC1 34046FB A66OE1 463 22 30 LED IP...

Page 27: ...in DC1 variable frequency drives with an IP20 degree of protection and a size of FS1 Figure 6 DC1 description FS1 IP20 a Fixing holes screw fastening b Connection terminals in power section mains sid...

Page 28: ...scription IP66 a Local controls DC1 A6S only b Keypad with 5 control buttons and LED display c Control terminal plug in d Connection terminals in power section e Nameplate f Fixing holes g Heat sink h...

Page 29: ...80 V 10 DC1 34 For more information on how to run single phase AC motors using the DC1 variable frequency drive please refer to manual MN040058EN DC1 S 20 and DC1 S OE1 Variable Frequency Drives Insta...

Page 30: ...Ie 2 3 5 8 A Motor 0 37 1 1 kW 230 V 50 Hz 1 2 1 1 2 HP 230 V 60 Hz Figure 8 DC1 1D DC1 12 Single phase mains connection rated operating voltage 230 V ULN 1 200 240 V 10 50 60 Hz Ie 2 3 15 3 A Motor 0...

Page 31: ...230 V 60 Hz Figure 10 DC1 32 DC1 34 Three phase power supply rated operating voltage 400 480 V ULN 3 380 480 V 10 50 60 Hz Ie 2 2 46 A Motor 0 75 22 kW 400 V 50 Hz 1 30 HP 460 V 60 Hz Figure 11 DC1 3...

Page 32: ...r current recommended value dependent on the circuit type and the power supply Ambient conditions ambient temperature control cabinet installation with IP20 degree of protection or direct local instal...

Page 33: ...for ambient temperature Derating for installation altitude Derating for switching frequency Enclosure degree of protection Maximum permissible ambient air temperature Derate without derating with dera...

Page 34: ...0059DE DC1 E1 Variable Frequency Drives Dependency of the output current on switching frequency and ambient air temperature AP040059DE_DC1_E1_Derating pdf This manual is available on the Eaton website...

Page 35: ...current of 4 86 A is lower than the motor s required rated operational current 5 A By using the default switching frequency instead default setting 8 kHz the motor can be operated continuously at an...

Page 36: ...the requirements set forth in the European Union s Low Voltage and EMC Directives Directives 2014 35 EU 2014 30 EU and ROHS 2011 65 EU when used in their typical drive configuration In the described...

Page 37: ...uitable ambient conditions must be ensured at the site of storage Storage temperature 40 60 C Relative average air humidity 95 non condensing EN 50178 To prevent damage to the variable frequency drive...

Page 38: ...DC link voltage UDC 1 41 x Ue and applied for one hour at least regeneration time DC1 12 DC1 32 about 324 V DC at Ue 230 V AC DC1 34 about 560 V DC at Ue 400 V AC 1 13 Service and warranty In the unli...

Page 39: ...n in your project planning It contains instructions that must be followed when determining which device to use with which rated motor output as well as when selecting protection devices and switchgear...

Page 40: ...Safety and switching disconnecting devices fuses cable cross sectional areas residual current circuit breakers mains contactors e CDM Complete drive module Variable frequency drive with auxiliary equ...

Page 41: ...ression filter DC1 FN A20CE1 DC1 FB A20CE1 are connected to one of these systems the EMC screw s needs to be removed and the internal radio interference suppression filter needs to be disconnected TN...

Page 42: ...0 Hz USA at DC1 12 DC1 32 200 V 10 240 V 10 180 V 0 264 V 0 400 V 50 Hz EU and 480 V 60 Hz USA at DC1 34 380 V 10 480 V 10 342 V 0 528 V 0 The permissible frequency range for all voltage categories is...

Page 43: ...The connection terminals marked with must be connected to the earth current circuit If there are leakage currents greater than 3 5 mA a reinforced earthing PE must be connected as required by standard...

Page 44: ...signed to disconnect the circuit as per EN 60947 2 In all other regions the applicable national and local safety regulations must be complied with 2 4 2 Fuses The DC1 variable frequency drive and the...

Page 45: ...filter grounding measures at the site of the motor Other protective measures against direct and indirect contact can be used for DC1 variable frequency drives including isolating them from the supply...

Page 46: ...nt air temperature at the location of use While planning the project please make sure that inching operation is not done via the mains contactor of the variable frequency drive on frequency controlled...

Page 47: ...ical supply system s quality is not known Large voltage peaks e g when switching large loads directly Correction systems without series inductors Power supplied via conductor bar or slip ring systems...

Page 48: ...al external radio interference suppression filters DX EMC are used Additional measures used to reduce EMC limits and use longer motor cable lengths are possible in combination with motor chokes and si...

Page 49: ...k into the variable frequency drive can be dissipated in order to limit the DC link voltage DC1 B A variable frequency drives frame sizes FS2 FS3 and FS4 feature an integrated braking chopper The brak...

Page 50: ...s This is due to the fact that not all of the application conditions required for sizing will be available when the engineering stage starts Because of this and as a simplification brake resistors are...

Page 51: ...erter s efficiency The required rated power continuous rating for braking resistance PDB is calculated using braking energy Wkin and cycle time tC If the kinetic energy is not known you will need the...

Page 52: ...ion for the winding insulation inside the motor Motor noise and heat build up will be reduced Figure 17 DX LM3 rated operational data Umax 750 V f2 0 400 Hz fPWM 8 32 kHz P 17 setting on DC1 It is als...

Page 53: ...uency drive to modulate the output voltage with V Hz control In order to meet this requirement parameter P 60 on DC1 E1 variable frequency drives needs to be set to a value of 1 this is the default se...

Page 54: ...33 must have a value of 1 flying restart circuit enabled When this condition is met the DC1 variable frequency drive will be automatically synchronized with the running motor with the enable signal FW...

Page 55: ...designed for local installation with an IP65 degree of protection The internal screening plate ensures that screened motor cables can be easily connected in a way that meets EMC requirements The swit...

Page 56: ...are opened WARNING Never connect the DC1 variable frequency drive s output terminals U V and W to the power feed system L1 L2 L3 Connecting the mains voltage to the output terminals can result in the...

Page 57: ...able to use the variable frequency drive s electronic motor protection As a result each individual motor must be protected with thermistors and or an overload relay Within a frequency range of 20 to 1...

Page 58: ...ng vector mode P 60 0 two motors with identical output classes can be connected e g calendar drive When using vector mode with P 60 2 3 or 4 it is not permissible to run multiple motors connected in p...

Page 59: ...ameters and detailed information from the motor manufacturer General recommendations for motor selection Only use motors that have insulation class F maximum steady state temperature of 155 C at least...

Page 60: ...of a nameplate rating plate for a three phase asynchronous motor Figure 21 Configuration types Star connected circuit left Delta circuit right Examples based on figures 20 and 21 Motor in star connect...

Page 61: ...or but are instead put together the same way as three phase synchronous motors The three phase AC field coil in brushless DC motors generates a rotating magnetic field that pulls the permanently excit...

Page 62: ...changes The losses in the rotor will be practically negligible within this context Synchronous reluctance motors have better efficiency than conventional asynchronous motors and in contrast to them c...

Page 63: ...cific and country specific regulations for hazardous locations ATEX 100a must be complied with The specifications and instructions provided by the motor s manufacturer with regard to operation with a...

Page 64: ...2 Engineering 2 11 Three phase motors 60 DC1 20 and DC1 OE1 Variable Frequency Drives 02 20 MN040059EN www eaton com...

Page 65: ...resistance so that they can be used outdoors without a roof Without the required additional measures using the device in the following environments is strictly prohibited Explosion proof Ranges Envir...

Page 66: ...ow for proper air circulation Air should be delivered from the bottom and conveyed outwards through the top If the environment outside the control panel contains dirt particles e g dust a suitable par...

Page 67: ...3 2 Cooling measures To ensure that there is sufficient air circulation appropriate thermal clearances must be maintained with these clearances depending on the size of the specific variable frequenc...

Page 68: ...tor due to increased circulation caused by device fan Table 3 Recommended values for minimum clearances Figure 24 Devices with high magnetic fields e g reactors or transformers should not be installed...

Page 69: ...with an IP66 degree of protection an installation altitude of up to 1000 m and a switching frequency of up to 8 kHz Typical heat loss makes up about 3 of the operational load conditions Figure 26 Min...

Page 70: ...found in the Section 6 3 Dimensions page 156 Use screws with a washer and split washer with the permissible tightening torque in order to protect the enclosure and safely and reliably mount the device...

Page 71: ...nted on a mounting rail as per IEC EN 60715 Figure 28 Mounting rail conforming with IEC EN 60715 To do this place the variable frequency drive on the mounting rail from above 1 and press it down until...

Page 72: ...ntling from mounting rails To remove the device push down the spring loaded clip A cutout marked on the lower edge of the device is provided for this purpose A flat bladed screwdriver blade width 5 mm...

Page 73: ...minals Figure 31 IP66 variants The units must be mounted with four screws and in a vertical position on a wall or panel that is made of nonflammable material and is stable enough to hold the variable...

Page 74: ...mmend the following measures installation of the variable frequency drive in a metallically conductive housing with a good connection to ground screened motor cables short cables 3 5 1 EMC measures in...

Page 75: ...carrying high frequencies e g screened motor cables and clean cables e g mains supply cable control and signal cables should be installed at a distance of at least 100 mm from each other in order to...

Page 76: ...s to the legally required protective earth for a variable frequency drive An earthing terminal on the variable frequency drive or the system earth must be connected to a neighboring steel element in t...

Page 77: ...3 EMC screw FS1 to FS3 DC1 variable frequency drives with an IP20 degree of protection feature a screw on the left side that is labeled EMC Figure 36 EMC screw In the case of units with a frame size...

Page 78: ...o this Local EMC regulations must be taken into account when doing so If necessary a specific low leakage current EMC filter DX EMC L must be connected upstream In connections to isolated power source...

Page 79: ...per EMC connection cables emitting interference e g motor cables and susceptible cables analog signal and measured values must be screened and laid separately from each other Use only screens with tin...

Page 80: ...les being connected and relieve any strain on them by using the corresponding gland plates It also makes it possible to have a good 360 EMC connection PES in the case of screened cables These cable br...

Page 81: ...technical data on DX EMC MNT EMC cable brackets please refer to instruction leaflet IL040010ZU DX EMC MNT EMC cable brackets are sold as individual units There are different brackets for each DC1 vari...

Page 82: ...d Motor connection Connection PES between the screened motor cable and the motor s terminal box made according to EMC requirements with metal cable gland or with gland plate in the terminal box e Cab...

Page 83: ...hat feature the indicated permissible nominal current value NOTICE On DC1 variable frequency drives earth leakage currents can be greater than 3 5 mA AC Accordingly as per IEC EN 61800 5 1 an addition...

Page 84: ...y voltage The phase sequence does not matter DC DC PE for DC link coupling U V W PE for the connection to the motor BR DC PE for an external brake resistor Figure 42 Connection in power section schema...

Page 85: ...0 V Note Connection to terminal L3 not permissible DC Negative DC link connection if using DC link coupling The terminal s plastic cover can be removed if necessary Connection with three phase supply...

Page 86: ...V Motor connection for three phase motors DC1 32 230 V DC1 34 400 V 480 V Note DC DC DC link connection if using DC link coupling The terminals plastic cover can be removed if necessary DC BR Connecti...

Page 87: ...for units with IP66 degree of protection On units with an IP66 degree of protection the connection area is located behind the lower enclosure cover To open the cover the two screws must be loosened Y...

Page 88: ...escription FS1 Connection with single phase supply voltage DC1 1D 115 V DC1 12 230 V Note Connection to terminal L3 not permissible Connection with three phase supply voltage DC1 32 230 V DC1 34 400 V...

Page 89: ...phase supply voltage DC1 32 230 V DC1 34 400 V 480 V Motor connection for three phase motors DC1 1D 230 V DC1 12 230 V DC1 32 230 V DC1 34 400 V 460 V Note BR Connection for external brake resistors B...

Page 90: ...400 V 480 V Motor connection for three phase motors DC1 32 230 V DC1 34 400 V 460 V Note BR Connection for external brake resistors BR Output Brake Chopper The terminals plastic cover can be removed i...

Page 91: ...tor Motor connection DC link Internal DC link DC link coupling Brake Resistor Braking resistance connection to brake chopper Table 8 Terminal capacities and tightening torques Mains 1 Mains 3 Motor DC...

Page 92: ...upling Brake Resistor Braking resistance connection to brake chopper Table 9 Terminal capacities and tightening torques Mains 1 Mains 3 Motor Brake Resistor A1 PE A1 PE A1 PE A1 PE Baugr e Screw A1 Ma...

Page 93: ...ecoming unbraided i e by pushing the separated plastic covering over the end of the shielding or with a rubber grommet on the end of the shielding Terminate the cable screen across a large area at the...

Page 94: ...extile and PVC fillers If there are additional subassemblies in a motor feeder such as motor contactors overload relays motor chokes sine filters or terminals the shielding of the motor cable can be i...

Page 95: ...f control and bus cables Drilling Figure 49 Bushings In order to be able to drill further bushings please loosen the two screws 1 and remove the housing cover 2 To drill holes in the metal connection...

Page 96: ...etal lock nut that is then connected to the PE terminal Figure 51 Example diagram of EMC gland assembly 1 2 3 4 5 6 7 8 9 10 IOIOI IOIOI U V W L1 L L2 N L3 EMG PZ2 0 6 Nm 5 31 lb in 2 1 1 2 3 4 5 6 7...

Page 97: ...ntrol terminals and the circuit board to prevent damage through electrostatic discharge NOTICE Do not connect an external voltage source to control signal terminal 1 24 V DANGER Before touching or han...

Page 98: ...potential 0 V Notice Do not connect an external voltage source 2 DI1 Digital Input 1 8 30 V High Ri 6 k Start enable FWD 3 DI2 Digital input 2 8 30 V High Ri 6 k Start enable REV 4 DI3 AI2 Digital Inp...

Page 99: ...twisted for the external connection The screening is applied on one side in the proximity of the variable frequency drive PES Figure 54 Screen termination at one end PES close to the variable frequenc...

Page 100: ...variable frequency drive has four control inputs control terminals 2 3 4 and 6 Two of these are parameterizable as digital control inputs while the others can be set to work as digital or analog cont...

Page 101: ...rce 24 V can be used for this The permissible residual ripple must be less than 5 Ua Ua Optional modules DXC EXT IO110 and DXC EXT IO230 can be used to optically isolate the digital inputs DI1 to DI4...

Page 102: ...EV 1 Ready Ready for operation No fault signal 2 Actual value Setpoint value The output frequency f Out or speed is equal to the setpoint value REF 3 Error Fault Fault not ready 4 f Out P 19 The outpu...

Page 103: ...A Shutdown with fault message 6 20 4 mA Inverted current signal with open circuit monitoring 3 mA No shutdown if a fault is detected Operation will continue with fixed frequency fixed speed 1 P 20 7 1...

Page 104: ...al 8 AO 3 6 2 8 Relay contact Control signal terminals 10 and 11 are connected to the DC1 variable frequency drive s internal relay contact N O in a potential free manner The relay function can be con...

Page 105: ...n P 19 RO1 upper limit 5 I Out P 19 The output current I Out is greater than or equal to the value set in P 19 RO1 upper limit 6 f Out P 19 The output frequency f Out is less than the value set in P 1...

Page 106: ...tion ter minals IP66 enable a direct connection to communication modules and fieldbus connections The internal RS 485 connection transmits Modbus RTU and CANopen data IP20 Figure 59 RJ 45 interface IP...

Page 107: ...RTU A RS485 PIN 8 Modbus RTU B RS485 The way the RJ45 interface works is described in the following manuals MN040018 Modbus RTU Communication manual for DA1 DC1 DE1 variable frequency drives MN040019...

Page 108: ...required the built in selector switch may be disabled using the following method 1 Ensure the variable frequency drive is stopped Display shows Stop 2 Enable Advanced Parameter Access by setting the...

Page 109: ...uration of the control signal terminals When the device is set to its default settings the setpoint value can be set using the potentiometer Meanwhile the REV 0 FWD selector switch can be used to set...

Page 110: ...this case parameter P 15 must be used to select the EXTFLT external fault setting for DI3 and parameter P 47 must be set to a value of 6 Ptc th Figure 62 Thermistor connection The thermistors and ther...

Page 111: ...and DC1 OE1 Variable Frequency Drives 02 20 MN040059EN www eaton com 107 3 7 Block diagrams The following block diagrams show all the connection terminals on a DC1 variable frequency drive and their...

Page 112: ...can be inserted underneath the heat sink into the enclosure and electronically protected against overloads P 34 1 DC BR DC 3 AC 230 V W V U M 3 L1 L L2 N 1 AC 110 115 V 50 60 Hz PES FS2 2 DI1 FWD 24 V...

Page 113: ...U M 3 L1 L EMC L2 N 1 AC 200 240 V 50 60 Hz PES 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7 0 V 1 24 V Out 100 mA 8 AO DO 0 10 V 20 mA f Out 9 0 V 10 11 RUN 6 A 250 V...

Page 114: ...DC 3 AC 230 400 460 V W V U M 3 L1 L L3 EMC L2 N PES FS2 FS3 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7 0 V 1 24 V Out 100 mA 8 AO DO 0 10 V 20 mA f Out 9 0 V 10 11...

Page 115: ...4 Variable frequency drive with three phase mains supply voltage and three phase motor connection DC BR DC 3 AC 230 400 460 V EMC PES L1 L3 L2 W V U M 3 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V...

Page 116: ...x A6S DC1 1D Nx A6S variable frequency drives with an IP66 degree of protection and local controls feature a voltage doubler in their internal DC link When there is a power supply of 1 AC 110 115 V a...

Page 117: ...will require a screened cable with a screen braid that is terminated at both ends to the protective earth PES across a large area Reference value potentiometer 0 fmax Operating direction selector swi...

Page 118: ...FS2 or bigger DC BR 3 AC 230 V W V U M 3 L1 L L2 N 1 AC 110 115 V 50 60 Hz PES RB 2 DI1 3 DI2 4 DI3 AI2 5 10 V Out 10 mA 6 AI1 DI4 7 0 V 1 24 V Out 100 mA 8 AO DO 9 0 V 10 11 6 A 250 VAC 5 A 30 VDC CP...

Page 119: ...C 230 V W V U M 3 L1 L L2 N PWR 1 AC 200 240 V 50 60 Hz PES RB 2 DI1 3 DI2 4 DI3 AI2 5 10 V Out 10 mA 6 AI1 DI4 7 0 V 1 24 V Out 100 mA 8 AO DO 9 0 V 10 11 6 A 250 VAC 5 A 30 VDC CPU REV OFF FWD PIN 8...

Page 120: ...n local controls single phase mains supply voltage and three phase motor connection 2 DI1 3 DI2 4 DI3 AI2 5 10 V Out 10 mA 6 AI1 DI4 7 0 V 1 24 V Out 100 mA 8 9 0 V 10 11 6 A 250 VAC 5 A 30 VDC CPU PI...

Page 121: ...ion DC BR 3 AC 230 400 460 V W V U M 3 L1 L L3 L2 N PWR PES DC1 32 3 AC 200 240 V 50 60 Hz DC1 34 3 AC 380 480 V 50 60 Hz RB 2 DI1 3 DI2 4 DI3 AI2 5 10 V Out 10 mA 6 AI1 DI4 7 0 V 1 24 V Out 100 mA 8...

Page 122: ...C1 32 A66 DC1 34 A66 DC BR 3 AC 230 400 460 V W V U M 3 L1 L L3 L2 N PES DC1 32 3 AC 200 240 V 50 60 Hz DC1 34 3 AC 380 480 V 50 60 Hz RB 2 DI1 3 DI2 4 DI3 AI2 5 10 V Out 10 mA 6 AI1 DI4 7 0 V 1 24 V...

Page 123: ...N and L3 of the variable frequency drive Measure the insulation resistance of the mains cable between the individual phase conductors and between each phase conductor and the protective conductor The...

Page 124: ...ions in this documentation have been observed The applicable standards in the IEC HD 60364 DIN VDE 0100 VDE 0100 series have been observed The continuity of all associated protective conductors and eq...

Page 125: ...cy drive has been earthed properly PE 6 All electrical connections in the power section L1 L L2 N L3 U V W DC DC BR PE have been connected properly while taking into account the degree of protection a...

Page 126: ...terminals The control signal terminals are isolated from the line power potential There can be a dangerous voltage on the relay terminals 10 11 even if the variable frequency drive is not being suppli...

Page 127: ...ches on the motor side must not be opened while the motor is in operation Inching operation of the motor with contactors and switching devices in the output of the variable frequency drive is not perm...

Page 128: ...riable frequency drive will be ready for operation correct operating status and in Stop mode The start enable signal is sent by activating one of the digital inputs with 24 V Terminal 1 FWD Clockwise...

Page 129: ...for the output frequency from 0 to fmax WE 50 Hz or from fmax back to 0 Figure 73 shows an example illustrating the time response when a RUN enable signal FWD or REV is switched on while the maximum s...

Page 130: ...be used to generate the control voltage and the 7 segment LED display will light up StoP At this point the variable frequency drive will be ready for operation correct operating status and in Stop mo...

Page 131: ...ed controlled from the local POT Run in Auto STOP Run in Hand 0 4 Run in Hand Speed controlled from the local POT Run in Auto Speed controlled using Analog input 2 e g from PLC with 4 20mA signal Run...

Page 132: ...ual parameters Display 7 digital LEDs Push buttons If you intend to use an external keypad and or a parameter copying stick with the DC1 E1 variable frequency drive please note that only models DX KEY...

Page 133: ...l is being used integrated DX KEY LED or external DX KEY OLED Button Attribute ID Explanation OK Navigating in parameter mode Opens and closes the parameter interface press the button and hold it down...

Page 134: ...P 14 P 37 default setting 101 enables access to the extended parameter set up to P 55 and up to P00 20 P 14 P 37 100 default setting 201 enables access to the extended parameter set for version 1 up t...

Page 135: ...ct a parameter Press the OK button The value of the selected parameter can be changed Use the and buttons to change the parameter s value Press the OK button to confirm the parameter value change As s...

Page 136: ...14 Press the OK button Use the and buttons to enter the password set with P 37 default setting 101 Press the OK button to confirm The extended parameter set parameters P 14 and display values P00 wil...

Page 137: ...f devices with an IP20 degree of protection the help cards will be inserted in place above the keypad For the devices DC1 OE1 IP66 there is a QR Code in the cover It links to the Eaton website www eat...

Page 138: ...signal operating signal closed when there is an enable signal at DI1 or DI2 11 When the active enable signal FWD or REV is switched off the motor will coast to a stop with the default settings Mode pa...

Page 139: ...rder to indicate this At this point the motor will coast to a stop The computed value for the thermal motor model may be saved depending on how parameter P 51 has been configured Table 29 Thermal memo...

Page 140: ...t two seconds Use the Up or Down arrow key to select parameter P 08 Press the OK button to confirm The rated operational current 2 3 A for the DC1 342D3 variable frequency drive will be displayed Pres...

Page 141: ...y voltage or press the STOP pushbutton Error messages a maximum of four are stored in parameter P00 13 Error messages can also be reset with a new start signal new rising edge at control signal termin...

Page 142: ...hown as the first value when P00 13 is accessed To see the remaining error messages one after the other press the Up button Their order will be indicated by the number of flashing dots on the 7 segmen...

Page 143: ...unit Check the cable connection between the variable frequency drive and the motor Check the motor for shorted turns and ground faults Occurs when starting the motor Check whether the motor can rotat...

Page 144: ...istance O t 08 Overtemperature at heat sink The drive is too hot Check to make sure that the variable frequency drive is being operated within the ambient temperature range specified for it IP20 devic...

Page 145: ...equate cooling air is provided AtF 01 40 Motor identification failed AtF 02 41 Motor identification failed The measured stator resistance is too large AtF 03 42 Motor identification failed The measure...

Page 146: ...s for a different rating different motor current motor output etc than that of the connected variable frequency drive Fail t Error when attempting to copy parameter set to variable frequency drive no...

Page 147: ...3 O I Number of overcurrent signals at the variable frequency drive s output Critical fault P00 34 O Volts Number of overvoltage signals in the internal DC link Critical fault P00 35 V volts Number of...

Page 148: ...5 Error Messages 5 6 Fault diagnostics 144 DC1 20 and DC1 OE1 Variable Frequency Drives 02 20 MN040059EN www eaton com...

Page 149: ...degree Non conductive dust permissible Transport IP20 Class 1C2 chemical gases Class 1S2 solid particles IP66 Class 1C3 chemical gases Class 1S3 solid particles Storage IP20 Class 2C2 chemical gases C...

Page 150: ...MA 0 IP66 NEMA 4X Protection against contact BGV A3 VBG4 finger and back of hand proof Main circuit power section Feeder unit Rated operating voltage DC1 1D Ue V 1 110 110 V 10 115 V 10 U2 230 V DC1 1...

Page 151: ...r 60 s every 600 s il 150 Overload current for 2 5 s every 600 s il 175 Switching frequency double modulation fPWM kHz max 32 Operating mode V Hz control speed accuracy 20 with slip compensation Vecto...

Page 152: ...Input AI Quantity 0 2 resolution 12 bits accuracy 1 to the final value Response time tr ms 16 Input voltage range US V 0 10 DC Ri 72 k Input current range IS mA 0 4 20 RB 500 Relay output RO1 Quantit...

Page 153: ...e mains connection 115 V with voltage doubler DC1 12 7D0 FB Power section characteristics NN without radio interference suppression filter without brake chopper FN with radio interference suppression...

Page 154: ...0 75 1 1 at 220 240 V 60 Hz P HP 0 5 1 1 5 Power side primary side Number of phases single phase or two phase Rated operating voltage ULN V 110 10 115 10 48 62 Hz 99 126 0 Input current phase current...

Page 155: ...240 V 60 Hz P HP 0 5 1 2 2 3 5 Power side primary side Number of phases single phase or two phase Rated operating voltage ULN V 200 10 240 10 50 60 Hz 180 264 0 48 62 Hz 0 Input current phase current...

Page 156: ...5 1 5 at 220 240 V 60 Hz P HP 0 5 1 2 2 Power side primary side Number of phases 3 3 3 3 Rated operating voltage ULN V 200 10 240 10 50 60 Hz 180 264 0 48 62 Hz 0 Input current phase current ILN A 3...

Page 157: ...Hz P HP 3 5 7 5 10 15 Power side primary side Number of phases 3 3 3 3 3 Rated operating voltage ULN V 200 10 264 10 50 60 Hz 180 264 0 48 62 Hz 0 Input current phase current ILN A 12 1 20 9 26 4 33 3...

Page 158: ...0 V 60 Hz P HP 1 2 2 3 5 Power side primary side Number of phases 3 3 3 3 3 Rated operating voltage ULN V 380 V 10 480 V 10 50 60 Hz 342 528 V 0 48 62 Hz 0 Input current phase current ILN A 3 5 5 6 5...

Page 159: ...15 20 25 30 Power side primary side Number of phases 3 3 3 3 3 3 Rated operating voltage ULN V 380 V 10 480 V 10 50 60 Hz 342 528 V 0 48 62 Hz 0 Input current phase current ILN A 17 2 21 2 27 5 34 2...

Page 160: ...ts and sizes for IP20 c c1 VAR EMC b b1 a a1 1 2 3 4 5 6 7 8 9 10 11 1 2 b2 Size a a1 b b1 b2 c c1 1 2 m mm in mm in mm in mm in mm in mm in mm in mm in mm in kg lbs FS1 81 3 19 50 1 97 184 7 24 170 6...

Page 161: ...57 6 3 2 Size FS4 in IP20 Figure 80 Dimensions and weight for DC1 with frame size of FS4 and IP20 NEMA 0 degree of protection 1 2 3 4 5 6 7 8 9 10 11 L2 L3 EMC L1 V W EMC DC U BR DC 400 mm 15 75 418 5...

Page 162: ...Size a a1 b b1 b2 c c1 1 2 m mm in mm in mm in mm in mm in mm in mm in mm in mm in kg lbs FS1 161 6 34 148 5 5 85 232 9 13 189 7 44 25 0 98 162 6 38 3 5 0 14 4 0 15 8 0 31 2 5 5 51 FS2 188 7 4 176 6...

Page 163: ...used for the power supply L1 L L2 N L3 PE Output current rated operational current Ie Cross sectional area gauge that should be used for the motor connection U V W PE mm2 AWG kcmil1 A mm2 AWG kcmil 1...

Page 164: ...C three phase DC1 342D2 FS1 8 8 3 5 1 5 14 2 2 1 5 14 DC1 344D1NN FS1 8 8 5 6 1 5 14 4 1 1 5 14 DC1 344D1FN FS1 8 8 5 6 1 5 14 4 1 1 5 14 DC1 344D1NB FS2 8 8 5 6 1 5 14 4 1 1 5 14 DC1 344D1FB FS2 8 8...

Page 165: ...g the short circuit capacity and the supply network s characteristic and these must also be taken into account when selecting circuit breakers and or fuses Table 37 Protective devices Symbol Descripti...

Page 166: ...2 16D27 17 5 LPJ 17 1 2SP DC1 127D0FN 12 9 16 FAZ B16 1N FAZ B16 2 16D27 17 5 LPJ 17 1 2SP DC1 127D0NB 12 9 16 FAZ B16 1N FAZ B16 2 16D27 17 5 LPJ 17 1 2SP DC1 127D0FB 12 9 16 FAZ B16 1N FAZ B16 2 16D...

Page 167: ...FAZ B10 3 PKM0 10 10D27 10 LPJ 10SP DC1 345D8 7 5 16 FAZ B16 3 PKM0 16 16D27 10 LPJ 10SP DC1 349D5 11 5 16 FAZ B16 3 PKM0 16 16D27 15 LPJ 15SP DC1 34014 17 2 25 FAZ B25 3 PKM0 25 25D33 25 LPJ 25SP DC1...

Page 168: ...drive s rated input side mains current ILN without an external mains choke The contactor should be selected based on thermal current Ith Ie AC 1 at the specified ambient air temperature NOTICE The inc...

Page 169: ...phase DC1 122D3 3 7 DILEM P1DILEM 50 DILEM P1DILEM 50 DC1 124D3 7 5 DILEM P1DILEM 50 DILEM P1DILEM 50 DC1 127D0NN 12 9 DILEM P1DILEM 50 DILEM P1DILEM 50 DC1 127D0FN 12 9 DILEM P1DILEM 50 DILEM P1DILEM...

Page 170: ...0 10 V Ue 400 V AC three phase U2 400 V AC three phase DC1 342D2 3 5 DILEM 20 DILEM 20 DC1 344D1NN 5 6 DILEM 20 DILEM 20 DC1 344D1FN 5 6 DILEM 20 DILEM 20 DC1 344D1NB 5 6 DILEM 20 DILEM 20 DC1 344D1FB...

Page 171: ...max 40 oC ILN Ie Ie A A A Mains voltage 115 V Supply voltage 50 60 Hz ULN 110 10 115 10 V Ue 115 V AC single phase U2 230 V AC three phase internal voltage doubler DC1 1D2D3 7 8 DX LN1 009 8 1 DX LN1...

Page 172: ...0 DC1 32011 12 1 DX LN3 016 15 2 DX LN3 016 16 DC1 32018 20 9 DX LN3 025 23 7 DX LN3 025 25 DC1 32024 26 4 DX LN3 040 38 DX LN3 040 40 DC1 32030 33 3 DX LN3 040 38 DX LN3 040 40 DC1 32046 50 1 DX LN3...

Page 173: ...quency drive should not be longer than 300 to 500 mm if they are installed without screening The DX EMC radio interference suppression filters with an IP20 degree of protection listed below are intend...

Page 174: ...60 Hz ULN 110 10 115 10 V Ue 115 V AC single phase U2 230 V AC three phase internal voltage doubler DC1 1D2D3NN A20CE1 FS1 7 8 DX EMC12 014 FS1 14 8 25 75 100 DC1 1D4D3NN A20CE1 FS1 15 8 DX EMC12 019...

Page 175: ...08 8 21 25 50 75 DX EMC34 008 L 8 6 5 25 50 DC1 324D3NN A20CE1 FS1 5 6 DX EMC34 008 FS1 8 21 25 50 50 DX EMC34 008 FS1 L 8 6 25 100 175 DX EMC34 008 8 21 25 50 75 DX EMC34 008 L 8 6 5 25 50 DC1 327D0N...

Page 176: ...L 11 6 15 50 50 DX EMC34 008 8 21 25 100 150 DX EMC34 008 L 8 6 15 50 50 DC1 349D5NB A20CE1 FS2 11 5 DX EMC34 016 16 21 25 50 75 DX EMC34 016 L 16 6 5 25 50 DC1 34014NB A20CE1 FS3 17 2 DX EMC34 030 3...

Page 177: ...to maximum braking power Pmax of the variable frequency drive with the rated motor output Load groups simplified classification Low duty Low load with short braking duration and low duty factor up to...

Page 178: ...terminal 10 DI5 parameter P9 08 5 Exception The DX BR3 100 resistor does not feature a circuit breaker It is inserted into the corresponding slots on the DC1 variable frequency drive s heat sinks fra...

Page 179: ...600 100 0 6 40 48 DC1 127D0FB A20CE1 DC1 12011NB A20CE1 FS2 50 50 2 2 DX BR3 100 100 0 2 9 11 DX BR050 720 50 0 72 33 39 DC1 12011FB A20CE1 DC1 12015NB A20CE1 FS3 22 25 4 DX BR024 720 24 0 72 18 22 D...

Page 180: ...0 0 96 13 15 3 DX BR035 1K1 105 3 3 44 53 DC1 34018FB A20CE1 DC1 34024NB A20CE1 FS3 50 50 11 DX BR050 1440 50 1 44 13 16 DX BR050 5K1 50 5 1 46 56 DC1 34024FB A20CE1 DC1 34030NB A20CE1 FS4 30 30 15 3...

Page 181: ...3 005 5 DC1 1D5D8 5 8 DX LM3 008 7 6 DX LM3 008 8 DC1 122D3 2 3 DX LM3 005 4 8 DX LM3 005 5 DC1 124D3 4 3 DX LM3 005 4 8 DX LM3 005 5 DC1 127D0 7 DX LM3 008 7 6 DX LM3 008 8 DC1 12011 10 5 DX LM3 016...

Page 182: ...35 35 DC1 34030 30 DX LM3 035 33 3 DX LM3 035 35 DC1 34039 39 DX LM3 050 47 5 DX LM3 050 50 DC1 34046 46 DX LM3 050 47 5 DX LM3 050 50 1 fPWM switching frequency 12 kHz rms DC1 variable frequency driv...

Page 183: ...l 300 m U2 500 V l 200 m P 17 Set value Description 0 4 kHz Impermissible value when using DX SIN3 sine filter 1 8 kHz Default setting Set value no derating Effective switching frequency 4 kHz 2 12 k...

Page 184: ...04 4 DC1 324D3 4 3 DX SIN3 010 9 5 DX SIN3 010 10 DC1 327D0 7 DX SIN3 010 9 5 DX SIN3 010 10 DC1 32011 11 DX SIN3 016 15 2 DX SIN3 016 16 DC1 32018 18 DX SIN3 023 21 9 DX SIN3 023 23 DC1 32024 24 DX S...

Page 185: ...ic accessories are connected directly to the plug in control signal terminals on DC1 variable frequency drives making it easy to expand the drives functionality Figure 89 Connecting DXC to the control...

Page 186: ...al inputs DI1 to DI4 Figure 90 DXC EXT IO110 and DXC EXT IO230 Figure 91 Block diagram DXC EXT IO110 and DXC EXT IO230 Parameters For more information on the coupling modules and on output expansions...

Page 187: ...IO230 V 80 250 Ri 68 k Degree of protection without the connection pins being covered by the DC1 s control signal terminal block IP00 For detailed instructions on how to install the expansion modules...

Page 188: ...Relay switching voltage K1 control signal terminals 10 11 V 250 AC 230 DC K2 control signal terminals 8 9 V 250 AC 220 DC Relay switching current K1 control signal terminals 10 11 A 1 K2 control sign...

Page 189: ...Meanwhile the new K2 relay output s function can be configured using parameter P 25 default setting Analog output AO1 Parameter P 25 must be set to a value between 0 and 7 in order for the output to f...

Page 190: ...t Value Output switching voltage K1 control signal terminals 12 13 V 250 AC 230 DC K2 control signal terminals 10 11 V 250 AC 220 DC AO V 0 10 DC Relay switching current K1 control signal terminals 12...

Page 191: ...le 10 11 closed Error message not READY Red indicator light for example DANGER Dangerous voltage Expansion module DXC EXT 2RO1AO must not be placed into operation until all mounting and installation w...

Page 192: ...be used to directly drive from left to right the three digital inputs DI1 DI2 and DI3 with the internal control voltage 24 VDC Meanwhile the POTI PCB mount potentiometer can be turned clockwise to se...

Page 193: ...003 IL04012021Z DX CBL PC 3M0 Wiredcommunicationbetweenvariablefrequencydriveand PC MN040003 DX SPL RJ45 2SL1PL RJ45 8 pin splitter 2 sockets 1 plug on short connection cable lL04012023Z DX SPL RJ45 3...

Page 194: ...7 Accessories 7 2 General accessories List 190 DC1 20 and DC1 OE1 Variable Frequency Drives 02 20 MN040059EN www eaton com...

Page 195: ...96 Control signal terminals 105 Coupling interfacing components 182 Customer support 6 25 30 59 D DC link voltage 34 45 Degree of protection 15 23 24 Delta circuit 56 Derating 29 Device series DC1 12...

Page 196: ...177 Motor earthing 72 Motor protection function 136 Motor selection 55 Motor terminal box 89 Mounting 62 Mounting position 61 63 N Nameplate 14 Network configuration 37 P Parameter access extended 13...

Page 197: ...disconnectors 51 Switching frequency 169 System overview 12 T Technical data 145 Terminal capacities 94 THD Total Harmonic Distortion 39 Thermistor connection 106 Three phase motor 56 Tightening torq...

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Eaton PowerXL DC1 20 Series, Installation Manual

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