background image

Instruction Manual 

 

Pow-R-Line Retrofit Panelboards 

Page 

4   

 

 

 

Effective: November 2007 

P1R & P2R Retrofit  Panels 

                                                        

 

For more information visit: www.EatonCanada.ca               

 

 

                                                                     

11/2007 

 

Pre-Installation:  Receiving, 
Handling and Storage 

Receiving 

Upon delivery, use the packing list to confirm the 
number of items against what was received to 
ensure that the shipment is complete. Any 
discrepancies should be noted on the freight bill 
before signing. Report any shortages or damage to 
the freight carrier immediately. 
Immediately upon receipt of the panelboard interior 
and trim, the packaging should be carefully removed 
and a thorough inspection of each section should be 
made to detect any damage incurred during 
shipment. Any damage should be noted on the bill of 
lading (freight bill) and the consignee receiving the 
equipment should notify the freight carrier. 
 

FAILURE TO NOTIFY THE FREIGHT CARRIER 
OF DAMAGE IN A TIMELY MANNER MAY 
RESULT IN THE CONSIGNEE ASSUMING THE 
COSTS ASSOCIATED WITH REPAIR OR 
REPLACEMENT OF DAMAGED EQUIPMENT. 

 
After inspection, the components should be returned 
to its packaging until it is ready for installation. 

Handling 

Depending on the configuration, panelboards may 
weigh in excess of 100 pounds. Before moving or 
lifting, verify that the panel is within safe limits of the 
installers lifting capacity. 

Storage 

Panelboards, which cannot be immediately installed 
and energized, should be stored in an indoor dry, 
clean and heated environment. 
Do not store in areas where conditions such as 
dampness, changes in temperature, cement dust or 
a corrosive atmosphere is present. 

 

HAZARDOUS VOLTAGE. WILL CAUSE SEVERRE INJURY 
OR DEATH. 

ONLY THOSE PROFESSIONALS TRAINED AND 
QUALIFIED ON ELECTRICAL DISTRIBUTION 
PANELBOARDS SHOULD INSTALL AND/OR SERVICE 
THIS EQUIPMENT 

 

Removal of Existing 
Panelboard Interior 

DO NOT work on electrical equipment while 
energized.  Verify power entering the equipment is 
de-energized at the source.  
Follow appropriate lockout procedure to this panel 
before starting work. 

Electrical Disconnection of 
Existing Panelboard 

After panel has been de-energized and the feeder 
device is locked out, removal procedure can begin. 
Carefully identify all connections, load and line 
paying particular attention to main incoming 
phasing. 
Identify correct phasing on the mains and 
disconnect all phases, neutral and ground 
connections. 
Identify and disconnect all load wires (line & neutral) 
connected to existing branch breakers, noting 
current values. Before proceeding, it is important to 
verify that the line and load cables (phase, neutrals 
and grounds) are long enough to connect to the new 
interior. 
Proceed to disconnect all electrical connections 
attached to the existing interior.  Once the 
conductors are disconnected from the old interior, 
the cables should be formed in the space provided.  
Care should be taken in forming insulated cables to 
ensure that no insulation is forced permanently 
against the edges of any metal parts. 

Removal of Existing Interior 

Remove all chassis mounting hardware.  Carefully 
remove chassis to ensure that cable insulation is not 
damaged by sharp edges. 
To allow for adequate bonding, all attempts should 
be made to utilize existing mounting studs/system in 
the enclosure. 
If it is not feasible to use existing mounting system, 
remove all protrusions to allow for a flat mounting 
surface. 

Installation of RetroFit 
Panelboard Interior 

Removal of Dead-front cover 

Remove the interior from packaging. 
Place on a solid work surface, remove qty 4 ¼-20 
screws that fasten the dead-front cover to the 
chassis – (see Fig. A).  Place dead-front cover and 
hardware in a safe location to prevent damage. 

 

IL01417001E

Summary of Contents for Pow-R-Line P1R Series

Page 1: ...els For more information visit www EatonCanada ca Contents INSTALLATION CRITERIA 2 SAFETY MEASURES 3 PRE INSTALLATION RECEIVING HANDLING AND STORAGE 4 REMOVAL OF EXISTING PANELBOARD INTERIOR 4 INSTALL...

Page 2: ...er BAB 30 60 100 26 5 14 25 4 5 Breaker BAB 42 60 100 33 5 14 25 4 5 Breaker E or F Frame 18 60 225 30 14 25 4 5 Breaker E or F Frame 30 60 225 36 14 25 4 5 Breaker E or F Frame 42 60 225 42 14 25 4 5...

Page 3: ...ons of this custom built product Eaton Electrical has made all reasonable efforts to ensure that the instructions in this document are adequate and free of material errors and omissions Eaton Electric...

Page 4: ...SHOULD INSTALL AND OR SERVICE THIS EQUIPMENT Removal of Existing Panelboard Interior DO NOT work on electrical equipment while energized Verify power entering the equipment is de energized at the sou...

Page 5: ...t compromising wire bending space requirements as listed in the Appendix Table 1 Ensure that electrical clearance requirements are maintained per NECTM CECTM Care must be taken to ensure that the trim...

Page 6: ...Never clip cable wire strands in order to fit within connectors If cable wire does not match the rating of the connector contact the manufacturer Use an antioxidant compound if required Insert bare c...

Page 7: ...lly inspect panelboard insulators bus bar and conductors for damage DO NOT ENERGIZE IF DAMAGE IS FOUND Contact Eaton Electrical Circuit Breakers Circuit breakers are typically shipped in either the op...

Page 8: ...DE ENERGIZED FAILURE TO SHORT OR DISCONNECT DURING PANELBOARD TESTING WILL RESULT IN FAILURE OF ELECTRONIC COMPONENTS DISCONNECT POWER AT SOURCE BEFORE REMOVING OR INSTALLING FUSES HAZARDOUS VOLTAGE...

Page 9: ...ns in downstream equipment 3 Verify and follow the sequence of energizing circuits and loads Verify phase sequencing on loads such as motors which can be damaged or destroyed by incorrect phase connec...

Page 10: ...ces metering equipment and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Maintenance after Cleaning After cleaning perform a second...

Page 11: ...t a series of inspections be made at quarterly intervals until the progressive effects of local conditions can be analyzed to determine a regular schedule Panelboard Events and Service Interruptions S...

Page 12: ...rials and tools from the equipment Inspect all connections for damage and torque Re install all covers fillers dead front assemblies and side sheets Conduct panelboard insulation resistance testing de...

Page 13: ...for Copper or Aluminum Bus Bar Connections Bolt Size Torque Inch Lbs Torque Foot Lbs 10 30 2 5 65 5 4 5 16 130 10 8 3 8 240 20 600 50 National Electrical Code and NEC are registered trademarks of the...

Page 14: ...P2R Retrofit Panels For more information visit www EatonCanada ca 11 2007 Notes 2007 Eaton Corporation All Rights Reserved Printed in Canada Publication No PUB50895 November 2007 Eaton Yale Company 5...

Reviews: