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EATON

 Powerware

®

 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual  

S

  164201536 Rev D

www.eaton.com/powerquality

Warranty

LIMITED FACTORY WARRANTY FOR THREE‐PHASE POWERWARE

®

 PRODUCTS

WARRANTOR:  

The warrantor for the limited warranties set forth herein is Eaton Electrical Inc., a Delaware Corporation (“Eaton”).

LIMITED WARRANTY:  

This limited warranty (this “Warranty”) applies only to the original end-user (the “End-User”) of the Powerware

Three-Phase UPS Products (the “Product”) and cannot be transferred. This Warranty applies even in the event that the Product is initially
sold by Eaton for resale to an End-User.

LIMITED WARRANTY PERIOD:  

The period covered by this Warranty for Product installed [and currently located] in the fifty (50) United

States and the District of Columbia is twelve (12) months from the date of Product start-up or eighteen (18) months from the date of
Product shipment, whichever occurs first, for parts coverage and 90 days from the date of Product start-up for labor coverage. The
period covered by this Warranty for Product installed [and currently located] outside of the fifty (50) United States and the District of
Columbia is twelve (12) months from the date of Product start-up or eighteen (18) months from the date of Product shipment,
whichever occurs first, for parts coverage.

WHAT THIS LIMITED WARRANTY COVERS:  

The warrantor warrants that the Powerware three-phase UPS electronics, Eaton-built

accessories, and Powerware-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material
and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's
sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the
option of Eaton. The Warranted Item will be repaired or replaced onsite at the End-User's location or such other location as determined
by Eaton. Any parts that are replaced may be new or reconditioned. All parts replaced by Eaton shall become the property of Eaton.

WHAT THIS LIMITED WARRANTY DOES NOT COVER:  

This Warranty does not cover any defects or damages caused by:  (a) failure to

properly store the Product before installation, including the ”trickle charge” of batteries no later than the date indicated on the
packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c) neglect, accident, abuse, misuse, misapplication,
incorrect installation; (d) repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton
Customer Service Engineer or Agent; or (e) improper testing, operation, maintenance, adjustment, or any modification of any kind not
authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent.

This Warranty is not valid: (a) unless an authorized Eaton Customer Service Engineer (in the USA) or Agent (outside of the USA) performs
startup and commissioning of the Product; (b) if the Product is moved to a new location by someone other than an authorized Eaton
Customer Service Engineer (in the USA) or Agent (outside of the USA); or (c) if the Product's serial numbers have been removed or are
illegible. Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original
Warranty subject to all the terms thereof. Labor warranty is not provided for Product located outside of the fifty (50) United States or
the District of Columbia. 

Any equipment, parts, or materials included in the Product and not manufactured by Eaton are

warranted solely by the manufacturer of such equipment, parts, or materials and are not included as part of this Warranty.
Batteries are not warranted by Eaton.

THIS WARRANTY IS THE END-USER'S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF, AND THERE ARE NO OTHER EXPRESSED OR
IMPLIED GUARANTEES OR WARRANTIES (INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY
PURPOSE, WHICH ARE EXPRESSLY DISCLAIMED). 

LIMITATION OF LIABILITY:  

In no event shall Eaton be liable for any indirect, incidental, special, or consequential damages of any kind

or type whatsoever, or based on any claim or cause of action, however denominated. Eaton shall not be responsible for failure to provide
service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the
replacement value of the Warranted Items.

END-USER'S OBLIGATIONS:  

In order to receive the benefits of this Warranty, the End-User must use the Product in a normal way,

follow the Product's operation and maintenance manual, and protect against further damage to the Product if there is a covered defect.

OTHER LIMITATIONS:  

Eaton's obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to

it (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in
accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty. Also during
such time, the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of
any overdue or unpaid amounts.

COSTS NOT RELATED TO WARRANTY:  

The End-User shall be invoiced for, and shall pay for, all services not expressly provided for by

the terms of this Warranty, including without limitation site calls involving an inspection that determines no corrective maintenance is
required. Any costs for replacement equipment, installation, materials, freight charges, travel expenses, or labor of Eaton representatives
outside the terms of this Warranty will be borne by the End-User.

OBTAINING WARRANTY SERVICE:  

In the USA, call the Eaton Customer Reliability Center 7x24 at 800-843-9433. Outside of the USA,

call your local Eaton sales or service representative, or call the Eaton Customer Reliability Center in the USA at 919-870-3028. For
comments or questions about this Limited Factory Warranty, write to the Customer Quality Representative, 3301 Spring Forest Road,
Raleigh, North Carolina 27616 USA.

Summary of Contents for IBC-S

Page 1: ...Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual...

Page 2: ...quipment and save this manual for future reference Consignes de s curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE S CURIT IMPORTANTES Powerware is...

Page 3: ...Wiring the Battery System 2 2 2 4 Inspecting and Unpacking the Battery Cabinet 2 3 3 Installing Battery Cabinets 3 1 3 1 Preliminary Installation Information 3 1 3 2 Unloading the Battery Cabinet from...

Page 4: ...Table of Contents ii EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blank...

Page 5: ...ts 3 2 Figure 3 2 UPS with Line up and Match IBC S 3 4 Figure 3 3 UPS to IBC S Joining Brackets 3 5 Figure 3 4 IBC S Bottom Joining Brackets and Ground Wire 3 6 Figure 3 5 IBC S Hanger Brackets 3 7 Fi...

Page 6: ...iv EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blank...

Page 7: ...res three battery voltage ranges to meet application run time needs Up to four cabinets may be daisy chained together to further extend battery run times The cabinets match the UPS cabinet in style an...

Page 8: ...re possible A The UPS and one or more Model IBC S units in a line up and match configuration A The UPS and one or more Model IBC S units in a standalone configuration A The UPS and one or more Model I...

Page 9: ...recommendations and important diagrams of the cabinet s mechanical details and electrical access A Warranty provides the Powerware warranty for this product Read through each procedure before beginnin...

Page 10: ...SER SERVICEABLE PARTS inside the UPS W A R N I N G A This battery cabinet contains its own energy source The internal wiring and output terminals may carry live voltage even when the UPS is not connec...

Page 11: ...oundings uncluttered clean and free from excess moisture A Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment 1 6 For More Information Refer to the Power...

Page 12: ...with any of the following A Scheduling initial startup A Regional locations and telephone numbers A A question about any of the information in this manual A A question this manual does not answer Ple...

Page 13: ...serve a preferred startup date 2 2 Creating an Installation Plan Before installing the battery cabinet read and understand how this manual applies to the system being installed Use the procedures and...

Page 14: ...werware Customer Service Engineer or the extended battery warranty terms specified on page W 1 will be void Failure to follow guidelines may void your warranty 2 3 2 Preparing for Wiring the Battery S...

Page 15: ...pecting and Unpacking the Battery Cabinet The next step is inspecting and unpacking the battery cabinet The cabinet is shipped bolted to a pallet consisting of four angle metal supports secured to two...

Page 16: ...fy that the forklift or pallet jack is rated to handle the weight of the cabinet see Table A on page A 4 for cabinet weight C A U T I O N Do not tilt the battery cabinet more than 10 from vertical or...

Page 17: ...ferenced in paragraph 1 6 for UPS cabinet conduit and terminal locations and terminal specifications A Dimensions in this manual are in millimeters and inches A Do not tilt the cabinets more than 10 d...

Page 18: ...doors 3 Locate the field kit packed inside of the cabinet Locate the four 1 2I jacking bolts and install them in the threaded holes in the front and rear supports Place a floor protector underneath e...

Page 19: ...y cabinet Please discard or recycle them in a responsible manner C A U T I O N CABINET MAY FALL Do not loosen the hardware attaching the side or front supports to the cabinet base or the front and sid...

Page 20: ...alone refers to battery cabinets that are not physically attached to the UPS are wired with external contractor supplied wiring and use a single overcurrent protection and disconnect device located ne...

Page 21: ...ied with two cosmetic covers The UPS cabinet additional battery cabinets and other ancillary cabinets are supplied without cosmetic covers NOTE When cabinets are properly aligned all cabinet doors are...

Page 22: ...ottom A small flat bracket joins the top of the cabinets and a larger angle bracket joins the cabinets at the bottom The small flat bracket is attached to the cabinet tops first 10 Locate the small fl...

Page 23: ...e ground stud in the UPS cabinet see Figure 3 4 Hardware is provided on each ground stud 14 If installing additional battery cabinets repeat Steps 2 through 13 to join each additional battery cabinet...

Page 24: ...cabinet TB1 terminal boards disconnect jumper from terminal 4 and connect to terminal 5 On last battery cabinet TB1 terminal board verify jumper is connected between terminals 4 and 10 See Drawings 16...

Page 25: ...inal locations 10 Verify that all battery breakers are in the OFF position 11 Connect the string of battery trays by mating the loose red connector from each tray to the fixed black connector mounted...

Page 26: ...battery cabinet to the area where the battery cabinet is to be installed 3 Secure the battery cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cab...

Page 27: ...ts Secure the bracket to the cabinets with screws from the field kit see Figure 3 3 11 Locate the large angle bracket from the field kit Place one end of the bracket over the bolt on the bottom side o...

Page 28: ...al 5 On last battery cabinet TB1 terminal board verify jumper is connected between terminals 4 and 10 See Drawings 164201536 3 and 164201536 8 4 Proceed to Step 6 5 On battery cabinet TB1 terminal boa...

Page 29: ...he tray above Connect the top and bottom tray connectors to the mating cabinet connectors to complete the battery string connections see Figure 3 6 13 Repeat Step 11 for each battery cabinet and then...

Page 30: ...Cabinet UPS Cabinet Figure 3 8 UPS with Line up and Match IBC L 1 Verify that the UPS is properly installed and secured Refer to the appropriate Powerware 9390 UPS Installation and Operation Manual as...

Page 31: ...e the cosmetic cover and hanger brackets from the right hand side of the battery cabinet Save cover screws and brackets for later use 6 Remove the knockout plug on the bottom left side of the UPS cabi...

Page 32: ...m the top right door hinge of the battery cabinet 11 Locate the small flat bracket from the field kit Align the holes in the small flat bracket over the door hinge screw holes Replace the screws in th...

Page 33: ...ed on each ground stud 15 If installing additional battery cabinets repeat Steps 2 through 13 to join each additional battery cabinet otherwise proceed to Step 15 16 If not already installed mount the...

Page 34: ...terminal boards disconnect jumper from terminal 4 and connect to terminal 5 On last battery cabinet TB1 terminal board verify jumper is connected between terminals 4 and 10 See Drawings 164201536 3 a...

Page 35: ...terminal locations 10 Verify that all battery breakers are in the OFF position 11 Connect the string of battery trays by mating the loose red connector from each tray to the fixed black connector mou...

Page 36: ...battery cabinet to the area where the battery cabinet is to be installed 3 Secure the battery cabinet position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet...

Page 37: ...e battery cabinets 11 Locate the small flat bracket from the field kit Align the holes in the small flat bracket over the hinge screw holes Replace the screws in the hinges securing the bracket to the...

Page 38: ...abinet TB1 terminal board verify jumper is connected between terminals 4 and 10 See Drawings 164201536 3 and 164201536 8 4 Proceed to Step 6 5 On battery cabinet TB1 terminal board verify jumper is co...

Page 39: ...battery cabinet Connect and route cables from positive and negative terminals in the bottom of the first battery cabinet through conduit top or bottom entry to UPS cabinet terminals E4 and E5 11 Veri...

Page 40: ...lation Checklist MUST be completed prior to starting the UPS system for the first time Installation Checklist All packing materials and restraints have been removed from each cabinet Each cabinet in t...

Page 41: ..._______________________________________ _________________________________________________________________________ _________________________________________________________________________ ____________...

Page 42: ...stalling Battery Cabinets 3 26 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blan...

Page 43: ...owing drawings A 164201536 1 Powerware 9390 Integrated Battery Cabinets IBC A 164201536 2 Physical Features and Requirements A 164201536 3 Battery Cabinet Schematics A 164201536 4 Battery System Oneli...

Page 44: ...90 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 164201536 1 1 of 2 091504 MODEL IBC S...

Page 45: ...90 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 2 of 2 091504 MODEL IBC L 164201536 1...

Page 46: ...C S with 40 batteries 480 VDC 982 2165 953 2100 4 at 238 525 IBC L with 32 batteries 384 VDC 1848 4075 1814 4000 8 at 227 500 IBC L with 36 batteries 432 VDC 2029 4475 1995 4400 8 at 249 550 IBC L wit...

Page 47: ...VISION A 164201536 3 061504 BATTERY CABINET SCHEMATICS TWO POLE BREAKER WIRING Installation Information A 5 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S...

Page 48: ...ISION A 061504 BATTERY CABINET SCHEMATICS THREE POLE BREAKER WIRING 164201536 3 Installation Information A 6 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual...

Page 49: ...CONTROL FIRST AND MIDDLE CABINETS IN MULTI CABINET INSTALLATIONS SINGLE CABINET INSTALLATIONS AND LAST CABINET IN MULTI CABINET INSTALLATIONS Not used Installation Information A 7 EATON Powerware 939...

Page 50: ...NET BATTERY CABINET UPS CABINET BATTERY DISCONNECT Powerware 9390 40 kVA through 160 kVA Battery Cabinets integral to UPS and connected using factory supplied wiring Battery Cabinets located separatel...

Page 51: ...o not meet the noted minimum conductor sizes 7 Each battery cabinet can be installed as a line up and match or standalone system The term line up and match refers to battery cabinets that are physical...

Page 52: ...lt Mounting 56 5 500 22 6 200 1 2I Allen 3 8I Hex nut 40 and 50 Note 2 1 2 3 or 4 Stand alone 1 0 1 per Pole 1 0 1 per Pole 1 6 500 kcmil 2 1 Bolt Mounting 56 5 500 22 6 200 1 2I Allen 3 8I Hex nut 60...

Page 53: ...6 200 3 8I Hex M10 Hex 80 Note 2 1 2 3 or 4 Line up and Match Supplied 1 per Pole Supplied 1 per Pole 2 2 600 kcmil 2 1 Bolt Mounting 42 4 375 22 6 200 3 8I Hex M10 Hex 80 Note 2 1 2 3 or 4 Stand alon...

Page 54: ...G NO SHEET REVISION B 1 of 2 091504 CONDUIT AND WIRE ENTRY LOCATIONS TOP ENTRY CONDUIT LANDING FOR DC OUTPUT AND DC CONTROL INTERFACE CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES TOP VIEW...

Page 55: ...G NO SHEET REVISION B 2 of 2 091504 CONDUIT AND WIRE ENTRY LOCATIONS TOP ENTRY CONDUIT LANDING FOR DC OUTPUT AND DC CONTROL INTERFACE CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES TOP VIEW...

Page 56: ...INSTALLATION CABINET TO UPS AND CABINET TO CABINET TERMINALS REMOVE COVER TO ACCESS TERMINALS INTERFACE TERMINAL BLOCK TB1 AND CONNECTORS J3 AND P3 SEE DRAWING 164201536 8 FOR DETAILS BATTERY BREAKER...

Page 57: ...ON DATE DRAWING NO SHEET REVISION B 2 of 3 091504 BATTERY POWER AND INTERFACE TERMINAL LOCATIONS CABINET TO UPS AND CABINET TO CABINET TERMINALS CABINET TO UPS AND CABINET TO CABINET TERMINALS MODEL I...

Page 58: ...INALS INTERFACE TERMINAL BLOCK TB1 AND CONNECTORS J3 AND P3 SEE DRAWING 164201536 8 FOR DETAILS BATTERY BREAKER MODEL IBC L 164201536 7 GROUNDING STUD CABINET GROUNDING SEPARATE INSTALLATION NOTE Use...

Page 59: ...ERY CABINETS SINGLE BATTERY CABINET Installation Information A 17 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerqualit...

Page 60: ...nstallation Manual S 164201536 Rev D www eaton com powerquality 6 Refer to Table F for TB1 interface connections Table F TB1 Interface Connections Terminal TB1 Name Description 1 CB1 Aux 1 Switch NC A...

Page 61: ...Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 164201536 9 1 of 5 091504 BATTERY CABINET DIMENSIONS FRONT...

Page 62: ...ry Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 2 of 5 091504 BATTERY CABINET DIMENSIONS Dimensions are...

Page 63: ...Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 3 of 5 091504 BATTERY CABINET DIMENSIONS FRONT VIEW...

Page 64: ...ttery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 4 of 5 091504 RIGHT SIDE VIEW BATTERY CABINET DIMENSI...

Page 65: ...ry Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 5 of 5 091504 BATTERY CABINET DIMENSIONS Dimensions are...

Page 66: ...Installation Information A 24 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blank...

Page 67: ...d commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Produc...

Page 68: ...Warranty W 2 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blank...

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