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Eaton EC4E-221-6D4R1, Hardware And Engineering

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Eaton EC4E-221-6D4R1 Hardware And Engineering Download Page 46

Operation

42

09/08 AWB2724-1614en

Table 4:

Power LED status indicator

Power LED

Colour

Meaning

OFF

Green

The supply voltage is not switched on.

Illuminated

Green

The supply voltage is switched on.

Summary of Contents for EC4E-221-6D4R1

Page 1: ...rol power distribution uninterruptible power supply and industrial automation products and services Eaton s global electrical brands including Cutler Hammer MGE Office Protection Systems Powerware Holec MEM Santak and Moeller provide customer driven PowerChain Management solutions to serve the power system needs of the industrial institutional government utility commercial residential IT mission c...

Page 2: ... René Wiegand Translator globaldocs GmbH All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Subject to alteration without notice Rückenbreite festlegen 1 Blatt 0 106 mm ...

Page 3: ...hey are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VD...

Page 4: ...g states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc ...

Page 5: ...um distances bus cable lengths 10 Baud rate data transfer speed 11 Bus termination resistor 11 3 Installation 13 Mounting 13 Installation 14 Mounting position 14 Mounting on top hat rail 15 Screw mounting 16 Connection 17 Tools 17 Cable cross sections 17 CAN connection cable 17 Bus termination resistor 17 Connecting the power supply 18 Connecting the relay outputs of EC4E 221 6D4R1 19 Connecting t...

Page 6: ...module s CAN parameters 30 Changing the value in Service Data Objects 31 Input and output addresses 31 EC4E card without expansion unit EC4E 221 6D4X eds 31 EC4E module and expansion unit with digital inputs and outputs EC4E 221 6D4X EASY202 EASY410_EASY6XX eds 33 EC4E card with expansion unit EASY406 DC ME EC4E 221 6D4X EASY406 eds 35 EC4E card with expansion unit EASY411 DC ME EC4E 221 6D4X EASY...

Page 7: ...e following symbols are used and have the following meanings X indicates actions to be taken For greater clarity the name of the current chapter is shown in the header of the left hand page and the name of the current section in the header of the right hand page This does not apply to pages at the start of a chapter and empty pages at the end of a chapter h Note In this manual the modules EC4E 221...

Page 8: ...AWB2724 1614en j Danger Warns of the possibility of a hazardous situation that could result in major damage and serious or fatal injury or even death h Draws your attention to interesting tips and supplementary information ...

Page 9: ...C4E modules and their components a Supply voltage 24 V DC b Digital inputs I1 I6 c CAN H CAN GND CAN LCAN H CAN GND CAN L d CAN LED e Power LED f Main link easyLink g Device label h Relay outputs Q1 Q4 i Transistor outputs Q1 Q4 j Supply voltage 24 V DC for the transistor outputs a e d f g g 24V 0V I1 I2 I3 I4 I5 I6 CANopen H GND L 24VQ 0VQ Q1 Q3 Q4 Q2 Output 4xTransistor 0 5A CAN Power DC24V Inpu...

Page 10: ...ed as CAN slaves in combination with a control device i e a CANopen network can contain up to 62 stations Removing The EC4E module can be combined with exactly one easy expansion module per easyLink plug in contact on device side The following expansion modules of the easy series can be used EASY202 RE EASY410 EASY618 EASY620 EASY406 EASY411 h See also section Expansion modules ...

Page 11: ...h digital inputs and outputs EASY202 RE EASY410 EASY618 EASY620 Expansion modules with analog and digital inputs and outputs EASY406 DC ME EASY411 DC ME Local expansion units are connected directly next to the basic unit The two devices are interconnected through an easyLink connection EASY LINK DS Basic device Expansion unit EC4E 221 EASY202 RE EASY4 EASY6 ...

Page 12: ... The communication protocol is CANopen according to ISO 11898 The EC4E module is integrated in a CANopen environment with a standardized EDS Electronic Data Sheet file EDS files For the various possible combinations of EC4E and expansion unit corresponding EDS files are available depending on the expansion unit These are listed in the table below EASY LINK DS EC4E EASY202 RE EASY4 EASY6 ...

Page 13: ...le Up to 62 modules can be connected Each of these is an active node in the CANopen network Basic device Expansion unit EDS file EC4E 221 EC4E 221 6D4X eds EC4E 221 EASY202 RE EASY410 EASY618 EASY620 EC4E 221 6D4X EASY202 EASY410_EASY6XX eds EC4E 221 EASY406 EC4E 221 6D4X EASY406 eds EC4E 221 EASY411 EC4E 221 6D4X EASY411 eds h For detailed descriptions of the EDS files see chapter Programming ...

Page 14: ...bus cable lengths The maximum baud rates that can be achieved with a given cable length are listed in the table below The length of the CANopen bus cable is dependant on the conductor cross section and the number of bus users connected Baud rate kBit s Bus cable length m 500 100 250 250 125 500 100 650 50 20 10 10000 PC EC4P XC100 etc EC4E CAN CAN PLC EC4E 1 slave Station 62 Expansion ...

Page 15: ...cts the baud rate The maximum baud rate is 500 kbit s Bus termination resistor The bus ends are fitted with bus termination resistors with 120 ohms each On the EC4E module the bus termination resistor is enabled with DIP switch 1 on the device s underside h For cable lengths above about 1000 m repeaters are needed ...

Page 16: ...12 09 08 AWB2724 1614en ...

Page 17: ...nd terminal connections cannot accidentally come into contact during operation Snap fit the EC4E module onto a DIN EN 50022 mounting rail or secure it with fastening brackets You can fit the EC4E module vertically or horizontally j Danger of electric shock Always disconnect the power supply before performing any electrical work on the device Always follow the safety rules Switch off and isolate Ve...

Page 18: ...ring leave a gap of at least 3 cm between the terminals and the wall or adjacent devices Mounting position The MFD can be mounted either vertically or horizontally Figure 4 Possible mounting arrangements for the EC4E module left horizontal right vertical 30 30 30 30 ...

Page 19: ...he top hat rail and hinge into place while pressing down slightly Press down lightly on both the device and the top hat rail until the unit snaps over the lower edge of the top hat rail The EC4E module will clip into place automatically X Check that the device is seated firmly You can also mount the device vertically on a top hat rail 1 2 ...

Page 20: ...w mounting For screw mounting on a mounting plate fastening brackets must be used that can be fixed to the back of the EC4E card These brackets are available as an accessory Figure 6 Inserting a fastening bracket Figure 7 Screw mounting CLICK ...

Page 21: ...le 0 2 to 2 5 mm2 CAN connection cable The EC4P RJ45 connection and EC4E screw type terminals devices are connected to each other with a CAN connection cable EU4A RJ45 CAB2 Figure 8 CAN connecting cable EU4A RJ45 CAB2 Bus termination resistor The physically first and last stations in the network must each be terminated with a bus termination resistor of 120 ohms This is done on the device back wit...

Page 22: ...tion below shows the default connection for the digital inputs Figure 9 Standard connection of digital inputs 24 V 0 V DC Ue 24 VH 20 4 28 8 VH Ie 140 mA DC 24 V 0 V 1 A l1 I2 I3 I4 I5 I6 H GND CANopen L 1 f 15 V 0 F 5 V 28 8 V l1 I6 3 3 mA 24 V 0 5 0 7 Nm 3 5 mm H GND CANopen L ...

Page 23: ...ration below shows the connection of the relay outputs of the EC4E 221 6D4R1 Figure 10 Connecting the relay outputs of EC4E 221 6D4R1 0 V H N F 8 A B 16 L1 L2 L3 115 230 V h 24 V H 25 000 R L 24 V H 8 A 115 V h 8 A 230 V h 8 A 3 A 3 A 3 A 1000 W 10 x 58 W 1 2 1 2 1 2 1 2 10 000 000 Q1 Q2 Q3 Q4 ...

Page 24: ...ts of EC4E 221 6D4T1 The illustration below shows the connection of the transistor outputs of the EC4E 221 6D4T1 Figure 11 Connecting the transistor outputs of EC4E 221 6D4T1 0 V H R L 24 V 0 5 A 24 V 0 V Q1 Q2 Q3 Q4 F10 A 0 5 A 5 W 24 V f 2 5 A 24 V H 20 4 28 8 V H Q Q ...

Page 25: ...esses The highest address is 63 i e a total of 62 devices can be connected the remaining address being needed by the CAN master Figure 12 Setting the CAN addresses with the DIP switches Baud rate The baud rate does not have to be set on the EC4E card as it is detected automatically OFF ON 2 3 4 5 6 7 8 1 1 2 4 8 16 32 not used Termination resistor CAN address ...

Page 26: ...on Expansion modules Connecting the expansion device The following illustration shows how the digital module is connected to an expansion unit with easyLink and disconnected again h The expansion modules have their own power supply Because the basic unit EC4E detects connected expansion modules when it is powered up the expansion modules must also be connected to their power supply ...

Page 27: ...Expansion 23 09 08 AWB2724 1614en Figure 13 Fitting 1 and 2 and removing 3 and 4 am expansion unit 1 3 4 2 ...

Page 28: ...24 09 08 AWB2724 1614en ...

Page 29: ...nd analog inputs and outputs of the EC4E modules and expansion units can be integrated in an easySoft CoDeSys project The individual steps are Inserting CAN libraries Creating a CAN master Setting the CAN master s parameters Selecting an EDS file Setting the EC4E module s CAN parameters In the case of an expansion unit with analog inputs Changing the value in Service Data Objects CAN libraries pas...

Page 30: ...em Control Configuration In the right window working area the PLC is then shown Right click the PLC and select Attach subelement CanMaster to create a CAN master Figure 14 Creating the CAN master In the CAN parameters tab you can set the master s baud rate and CAN address field Node Id To do this click the CAN master you have created and select the CAN parameters tab ...

Page 31: ...14en Figure 15 Setting the baud rate and the CAN address Node Id of the CAN master Setting the CAN master s parameters On the two tabs Base parameters and CAN parameters you can define the CAN master s input and output address as well as further parameters ...

Page 32: ...S file for your project do the following X Right click the CAN master and select Attach subelement All EDS files in directory PLCConf are then displayed The directory PLCConf was created automatically during the installation of easySoft CoDeSys Figure 16 List of existing EDS files ...

Page 33: ...nput and Can Output appears The EDS files for the EC4E module The EDS files that can be used with an EC4E module with or without a fitted expansion unit are listed in the table below Table 2 The EDS files for the EC4E module without and with expansion unit Basic device Expansion unit EDS file EC4E 221 EC4E 221 6D4X eds EC4E 221 EASY202 RE EASY410 EASY618 EASY620 EC4E 221 6D4X EASY202 EASY410_EASY6...

Page 34: ...onitored by setting up node guarding To do this select the field Nodeguarding in the Nodeguard section under Guard Time enter a time interval and under Life Time Factor a suitable value You can ignore the tabs PDO Mapping Receive and PDO Mapping Send Figure 17 Setting the CAN address Node Id and Nodeguarding for the EC4E module Below the input and output addresses for the various EDS files are des...

Page 35: ...e all required settings The following section contains information about the CAN input and output addresses Input and output addresses Depending on your hardware combination i e with or without expansion unit and digital or analog inputs and outputs various CAN input and output addresses must be observed EC4E card without expansion unit EC4E 221 6D4X eds EDS file EC4E 221 6D4X eds is used for the ...

Page 36: ...s Main Module Digital expantion status extension Analog expansion Analog Extension Status Bit 7 6 5 4 3 2 1 0 Meaning Overload digital outputs 1 4 Expansion present Bit 7 6 5 4 3 2 1 0 Meaning Overload digital outputs 1 4 Overload digital outputs 5 8 Bit 7 6 5 4 3 2 1 0 Meaning Overload digital outputs 1 2 short circuit analog outputs Cable break PT100 Open circuit current measurement h The append...

Page 37: ...resses of the EC4E module with the expansion unit with digital inputs and outputs WriteState8OutputLines_9H_0FH Digital outputs S1 to S8 of the Expansion Devices Only the physically present digital outputs on the expansion unit can be assigned and written to as the expansion unit may contain fewer than eight digital outputs READ2 Digital inputs R1 to R8 of the expansion module Only the physically ...

Page 38: ...ysically present digital inputs on the expansion unit can be read as the expansion unit may contain fewer than twelve digital inputs h The status bytes and the bytes of the digital inputs and outputs of the EC4E module are described above under section EC4E card without expansion unit EC4E 221 6D4X eds ...

Page 39: ...addresses of the EC4E module with expansion unit EASY406 DC ME WriteState8OutputLines_9H_10H Digital outsputs S1 to S2 of Expansion Devices EASY406 DC ME WriteAnalogueOutput1 16Bit Analog output QA1 of expansion unit EASY406 DC ME Value range of the analog output 0 to 65472 READ2 Digital inputs R1 to R3 of Expantion Devices EASY406 DC ME ReadAnalogueInput1 Analog input IA1 of expansion unit EASY40...

Page 40: ...s h The status bytes and the bytes of the digital inputs and outputs of the EC4E module are described above under section EC4E card without expansion unit EC4E 221 6D4X eds h Analog inputs To use analog inputs of the expansion unit select the Service Data Objects tab and set Analogue input global interrupt enable to 1 With the value of Analogue configuration word you can change the configuration o...

Page 41: ...esses of the EC4E module with expansion unit EASY411 DC ME WriteState8OutputLines_9H_10H Digital outputs S1 to S2 of Expansion Devices EASY411 DC ME WriteAnalogueOutput1 16Bit Analog output QA1 of expansion unit EASY411 DC ME Value range of the analog output 0 to 65472 WriteAnalogueOutput2 16Bit Analog output QA2 of expansion unit EASY411 DC ME Value range of analog output 0 to 65472 READ2 Digital...

Page 42: ...ansion unit EASY411 DC ME Value range of analog input 0 to 65472 ReadAnalogueInput6 Analog input IA6 of expansion unit EASY411 DC ME Value range of analog input 0 to 65472 The next illustration shows the entries in the Service Data Objects tab h The status bytes and the bytes of the digital inputs and outputs of the EC4E module are described above under section EC4E card without expansion unit EC4...

Page 43: ...Input and output addresses 39 09 08 AWB2724 1614en Figure 23 Setting Analogue input global interrupt enable to 1 to enable the analog inputs ...

Page 44: ...40 09 08 AWB2724 1614en ...

Page 45: ...artbeat event Heartbeat consumer has occurred Triple flash Red The SYNC message has not been received within the configured communication cycle period time out see Object Dictionary Entry 0x1006 Illuminated Red The CAN controller is bus off Flashing Green Auto baudrate detection in progress or LSS services in progress Alternately flashing with ERROR LED Single flash Green Device is in STOPPED stat...

Page 46: ...Operation 42 09 08 AWB2724 1614en Table 4 Power LED status indicator Power LED Colour Meaning OFF Green The supply voltage is not switched on Illuminated Green The supply voltage is switched on ...

Page 47: ...EC4E_StatusDigitalExtension AT IB12 USINT byEC4E_StatusAnalogueExtension AT IB13 USINT END_VAR 6 digital inputs of EC4E byEC4E_DigitalInputs 0 byEC4E_DigitalInputs 1 byEC4E_DigitalInputs 2 byEC4E_DigitalInputs 3 byEC4E_DigitalInputs 4 byEC4E_DigitalInputs 5 4 digital outputs of EC4E byEC4E_DigitalOutputs 0 byEC4E_DigitalOutputs 1 byEC4E_DigitalOutputs 2 byEC4E_DigitalOutputs 3 2 bits status main m...

Page 48: ...s analogue extension byEC4E_StatusAnalogueExtension 0 byEC4E_StatusAnalogueExtension 1 byEC4E_StatusAnalogueExtension 2 byEC4E_StatusAnalogueExtension 3 Dimensions B x H x T mm 71 5 x 90 x 58 inch 2 79 x 3 54 x 2 28 Space units SU width 4 Weight g 200 lb 0 44 Mounting IEC EN 60715 top hat rail 35 mm or screw using fastening brackets ZB4 101 GF1 accessories ...

Page 49: ...ns of the EC4E card in mm Table 5 Dimensions in inches rounded to two decimal places 3 54 47 5 56 5 45 4 5 10 75 50 M4 35 75 71 5 90 102 110 mm inch mm inch 4 5 0 18 56 5 2 22 10 75 0 42 71 5 2 81 35 75 1 41 90 3 54 45 1 77 102 4 02 47 5 1 87 110 4 33 50 1 97 ...

Page 50: ...cessories Terminal capacity Solid mm2 0 2 4 AWG 22 12 Flexible with ferrule mm2 0 2 2 5 AWG 22 12 Standard screwdriver mm 3 5 0 8 Max tightening torque Nm 0 6 Ambient climatic conditions Operational ambient temperature C 25 to 55 low temperatures to IEC 60068 2 1 high temperatures to IEC 60068 2 2 Condensation Prevent condensation with suitable measures LCD display clearly legible C 0 55 Storage C...

Page 51: ...8 2 32 m 1 Mounting position Horizontal vertical Electromagnetic compatibility EMC Overvoltage category degree of pollution II 2 Electrostatic discharge IEC EN 61000 4 2 Level 3 ESD Air discharge kV 8 Contact discharge kV 6 Electromagnetic fields IEC EN 61000 4 3 RFI V m 10 Radio interference suppression EN 55011 EN 55011 Class B EN 55022 Class B Burst pulses IEC EN 61000 4 4 level 3 Power cables ...

Page 52: ...ed voltage mA Normally 140 Voltage dips IEC EN 61131 2 ms 10 Power loss W Normally 3 4 Interfaces CANopen easyNet Data transfer rate distance 500 kBit s 25 m 250 kBit s 60 m 125 kBit s 125 m 50 kBit s 300 m 20 kBit s 700 m 10 kBit s 1000 m Potential isolation Yes Bus termination first and last station Via integrated Dip switch Connection type 2 terminals see terminal capacity CANopen operating mod...

Page 53: ...e from 0 to 1 Debounce ON ms 20 Debounce OFF ms Normally 0 25 R1 R12 Delay time from 1 to 0 Debounce ON ms 20 Cable length unscreened m 100 Relay outputs Number 4 Outputs in groups of 1 Parallel switching of outputs to increase performance Not permissible Protection of an output relay Miniature circuit breaker B16 or fuse 8 A slow Potential isolation To power supply Yes From the inputs Yes Electri...

Page 54: ...fe isolation to EN 50178 between coil and contact V AC 300 Safe isolation to EN 50178 between two contacts V AC 300 Making capacity AC 15 250 V AC 3 A 600 ops h Operations 300000 DC 13 L R F 150 ms 24 V DC 1 A 500 S h Operations 200000 Breaking capacity AC 15 250 V AC 3 A 600 ops h Operations 300000 DC 13 L R F 150 ms 24 V DC 1 A 500 ops h Operations 200000 Filament bulb load 1000 W at 230 240 V A...

Page 55: ...UL CSA Uninterrupted current at 240 V AC A 10 Uninterrupted current at 24 V DC A 8 AC Controlcircuitratingcodes utilization category B 300 Light Pilot Duty Max rated operational voltage V AC 300 Max uninterrupted thermal current y 1 at B 300 A 5 Max make break capacity y k 1 at B 300 VA 3600 360 DC Controlcircuitratingcodes utilization category R 300 Light Pilot Duty Max rated operational voltage ...

Page 56: ...supply voltage is connected to the wrong poles Potential isolation To power supply Yes From the PC interface memory card NET network EASY Link Yes Rated operational current at signal 1 DC Ie A Max 0 5 Lamp load without Rv W 5 Residual current at signal 0 per channel mA 0 1 Max output voltage With condition 0 at external load 10 MO V 2 5 with condition 1 at Ie 0 5 A V U Ue 1 V Short circuit protect...

Page 57: ... Caution Outputs must be actuated simultaneously and for the same time duration Status indication of the outputs LCD display if provided Inductive load Without external suppressor circuit1 T0 95 1 ms R 48 O L 16 mH Utilization factor g 0 25 Duty factor DF 100 Max operating frequency f 0 5 Hz max DF 50 Operations 1500 DC 13 T0 95 72 ms R 48 O L 1 15 H Utilization factor g 0 25 Duty factor DF 100 Ma...

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