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IM05805004K                                                                                                                  

Page 1

Effective January 2003

INSTALLATION & MAINTENANCE

MANUAL FOR THE JOCKEY

PUMP CONTROLLER

In order to familiarize yourself with the Jockey Pump Controller, please read the instruction manual thoroughly and
carefully.  Retain the manual for future reference.

1. 

 

Installation and Mounting of the

Controller

Carefully unpack the controller and inspect
thoroughly.

It is recommended that the controller is located as
close as is practical to the motor it controls

The controller is not free standing and must be bolted
securely to a wall.  For dimensional and weight data
please refer to the respective data sheets for the
Jockey Pump Controller.

2.  System Pressure Connection

The Jockey Pump Controller is equipped with a
Pressure Switch.  The controller is provided with a

¼” NPT

 female system pressure connection located

on the bottom, external side of the enclosure.  The
connection should be installed as per NFPA,
pamphlet No. 20.

NOTE: 

Water lines to the pressure switch must be

free from dirt and contamination.

The pressure should not exceed what the pressure
switch is rated for.

3.  Electrical Connections

 
 

All electrical connections should meet national

 

and local electrical codes and standards.

 
 

The controller should be located or so protected that
they will not be damaged by water escaping from
pumps or pump connections.  Current carrying parts
of controllers shall be a minimum of 12 inches (305
mm) above the floor level.

 

 

Prior to starting verify all data on the nameplate
such as, catalog number, AC line voltage and
horsepower.

 

Inspect all electrical connections, components
and wiring for any visible damage and correct as
necessary.  Ensure that all electrical connections
are tightened before energization.

 

 

Install necessary conduit using proper methods
and tools.

 

 

Incoming AC line voltage is clearly marked L1,
L2, L3 and ground, located at the top of the
breaker.

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for Cutler-Hammer Jockey

Page 1: ...IM05805004K Effective January 2003 Instructions for Cutler Hammer Jockey Pump Controllers IM05805004K...

Page 2: ......

Page 3: ...1 ELECTRICAL CHECKOUT INSTRUCTIONS 2 3 1 1 Motor Rotation Check 2 3 1 2 Pressure Switch Set Point 2 3 1 3 Starting and Stopping 2 3 1 4 Overload Relay Trip Setting 2 3 1 5 Running Period Timer Optiona...

Page 4: ......

Page 5: ...bottom external side of the enclosure The connection should be installed as per NFPA pamphlet No 20 NOTE Water lines to the pressure switch must be free from dirt and contamination The pressure should...

Page 6: ...structions These instructions check out automatic starting and stopping 3 1 3 Starting and Stopping Energize the controller With the H O A selector switch set to AUTO if the system water pressure is l...

Page 7: ...pump starting pressure Turn the Range Adjusting Screw clockwise to reduce the pressure and observe the scale on the switch 2 Bleed the fire protection water system until the pressure is reduced to the...

Page 8: ...IM05805004K Effective January 2003 Page 4 FIGURE 1...

Page 9: ...IM05805004K Effective January 2003 FIGURE 2 Page 5...

Page 10: ...IM05805004K Effective January 2003 FIGURE 3 Page 6...

Page 11: ...IM05805004K Effective January 2003 Page 7...

Page 12: ...er Hammer 403 East Lake Blvd Airdrie Alberta T4A 2G1 Canada tel 403 948 7955 fax 403 948 6967 www chfire com 2003 Eaton Corporation All Rights Reserved Printed in Canada Publication No IM05805004K Jan...

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