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SM Surge Rev 2

3  Selection of product and implications 

The choice of surge protection component is made according to the location, signal type, signal level and 
operational or maintenance considerations for the safety instrumented function rather than any safety 
aspect of the surge components themselves.

See the previous comments regarding the nature of surge protection in relation to functional safety applications.

The information given in section 4 provides the hardware failure rates for the surge protection devices according to 
the expected consequence of the failures upon the signal passing through the device. The user can thus assess the 
effect of such failures upon the safety instrumented function.

4  Assessment for use in functional

 

 

safety applications 

On their own, surge protection devices do not perform a safety function and are considered as wiring 
components within the contexts of IEC 61508 and its associated standards. As such, the evaluation for use 
within a safety function, to a specific SIL level of such products, is not possible. However, when used as part of 
a complete safety system, the product can be assessed with regard to failure modes and effects on the overall 
system.

The hardware assessment shows that the surge protection devices:

• 

have a hardware fault tolerance of 0

• 

are classified as Type A devices (“Non-complex” component with well-defined failure modes)

• 

have no internal diagnostic elements

The results of a Failure Mode and Effect Analysis to determine the hardware failure rate of the modules were 
determined as follows:-

 

TP Parallel surge suppression devices

Failure mode

Failure rate (FIT)

TP24/7

TP32

TP48 2W+G

TP48 3/4W+G

Detectable fault on signal*

11.4

12.1

7.6

15.1

Signal affected

6.4

5.4

3.5

7.0

Correct operation (failures have no effect)

42.9

22.9

20.1

40.2

* signal is driven outside normal operating range of 4/20mA and is detectable by the logic solver.

Summary of Contents for Crouse-Hinds IOP HC32

Page 1: ...Surge Rev 2 Safety manual MTL Surge protection FSM IEC 61508 2010 FUNCTIONAL SAFETY MANAGEMENT FUNCTIONAL SAFETY MANAGEMENT These products are able to be used within a Safety System conforming to the...

Page 2: ...ould be consulted all of which are available on the Eaton web site In the interest of further technical developments Eaton reserve the right to make design changes FSM IEC 61508 2010 FUNCTIONAL SAFETY...

Page 3: ...loop current in normal operation There are no configuration switches or operator controls to be set on the modules they perform a fixed function related to the model selected and can be considered as...

Page 4: ...IOP range surge protection arrangement Figure 2 IOP range surge protection arrangement single channel dual channel Figure 3 SD range surge protection arrangement Figure 4 TP range surge protection arr...

Page 5: ...Safety Integrity Level SIL The figure below shows an example system configuration and specifies detailed interfaces to the safety related system components It does not aim to show all details of the i...

Page 6: ...onsidered as wiring components within the contexts of IEC 61508 and its associated standards As such the evaluation for use within a safety function to a specific SIL level of such products is not pos...

Page 7: ...ted 5 4 5 4 5 4 Connected signal interrupted 65 65 65 Errors in connected signal 0 0 0 Correct operation failures have no effect 4 6 4 6 4 6 FITs means failures per 109 hours or failures per thousand...

Page 8: ...try guidelines which must also be adhered to Provided that these installation requirements are followed then there are no additional factors to meet the needs of applying the products for functional s...

Page 9: ...electrical electronic programmable electronic safety related systems Parts 1 and 2 as relevant IEC 60654 1 1993 Industrial process measurement and control equipment Operating conditions Climatic condi...

Page 10: ...10 SM Surge Rev 2 Appendix B Functional Safety and Surge Protection Devices...

Page 11: ...11 SM Surge Rev 2 This page is left intentionally blank...

Page 12: ...n com INDIA MTL India No 36 Nehru Street Off Old Mahabalipuram Road Sholinganallur Chennai 600 119 India Tel 91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail mtlindiasales eaton com ITALY MTL Ita...

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