background image

Installation procedure

otee:

N

In the event that safety and operating procedures 

do not exist for installing this arrester to, or 

removing it from a circuit, we suggest the 

following:

• 

Select a mounting location as close as possible to the 

apparatus that the arrester is to protect. Make the line 

lead and ground lead as short as possible.

• 

De-energize the electrical system.

• 

Connect the ground (earth) lead to the arrester ground 

terminal stud. Torque the hex nut to 27 Nm maximum.

• 

Install all mounting hardware on the arrester. Torque 

the hanger bracket hex nut to 27 Nm. See Figure 2 for 

NEMA

®

 brackets.

otee:

N

Make the arrester ground connection as short and 

direct as possible to a solid, effective, permanent, 

low-resistance ground. If the arrester has a ground 

lead disconnector, (isolator) the ground lead must 

be flexible enough to allow the disconnector to 

operate properly.

• 

Connect the line lead to the arrester line terminal stud. 

Torque the hex nut to 27 Nm maximum.

otee:

N

The standard arrester terminals accommodate 

conductor diameters from 4 mm through 11 mm.

• 

Re-energize the electrical system.

Field testing

All UltraSIL polymer-housed VariSTAR surge arresters 

have passed a complete series of production tests prior 

to shipment; therefore, no field testing prior to initial 

energization is necessary. Never, even briefly, apply 

any power frequency voltage in excess of COV (Uc) as 

stamped on the arrester top cap. There are currently no 

industry accepted methods for field testing of arresters.

Figure 3. Typical nameplate data.

VARISTAR

®

 SURGE ARRESTER

ULTRASIL

 TYPE UNS-ZNO

IN = 5 kA              IEC 60099-4

P.R. = 20 kA sym

ULTRASIL

 TYPE UHS-ZNO 

IN = 10 kA  CLASS 1 IEC 60099-4 P.R. = 20 kA sym

VARISTAR

®

 SURGE ARRESTER

   U___S

RATING

   (U )

  ___kV

    MMYY

 ___kA

  MCOV

    (U  )

 ___kV

 

UltraSIL

 

VariSTAR

®

DIST. ARRESTER

UltraSIL Nameplate - Stamped 

in Stainless Steel Top Cap

r

c

ULTRASIL

 TYPE U2R-ZNO 

IN = 10 kA  CLASS 2 IEC 60099-4 P.R. = 40 kA sym

VARISTAR

®

 SURGE ARRESTER

UltraSIL Arrester Auxillary Nameplates
UNS - Normal Duty (5 kA)
UHS - Heavy Duty (10 kA Class 1)

Assembled in 

Mexico

ARRESTER 

HANGER

BOLT

HEX NUT*

LOCK WASHER

FLAT WASHER

NEMA

®

HANGER

BRACKET

Figure 2.  Installation of arrester to NEMA® hanger 

bracket.

*Torque requirement of hex nut is 27 Nm max.

 WARNING 

Before performing any test on an arrester, contact 

your Eaton representative. Some test procedures 

may damage the arrester externally and/or internally, 

making it incapable of protecting the apparatus or the 

circuit on which it is installed or shortening its service 

life significantly.

2

ULTRASIL POLYMER-HOUSED VARISTAR SURGE ARRESTER IEC 60099-4 INSTALLATION INSTRUCTIONS

   MN235005EN   February 2016

Summary of Contents for COOPER POWER UltraSIL VariSTAR Series

Page 1: ...t Amat UltraSIL polymer housed VariSTAR surge arrester IEC 60099 4 for MV systems to 36 kV installation instructions COOPER POWER SERIES Surge Arresters MN235005EN Effective February 2016 Supersedes I...

Page 2: ...TRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eat...

Page 3: ...al inspection 1 Handling and storage 1 Standards 1 INSTALLATION PROCEDURE Installation instructions 2 Field testing 2 Removing an arrester from a circuit 3 ACCESSORIES Wildlife protection 3 iii ULTRAS...

Page 4: ...on DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low voltage lines and e...

Page 5: ...Standards ISO 9001 Certified Quality Management System CAUTION Always handle surge arrester packed or unpacked very carefully Do not drop jar or handle an arrester roughly Dropping jarring and or rou...

Page 6: ...tests prior to shipment therefore no field testing prior to initial energization is necessary Never even briefly apply any power frequency voltage in excess of COV Uc as stamped on the arrester top ca...

Page 7: ...NG BRACKET AND DISCONNECTOR ULTRASIL POLYMER HOUSED ARRESTER WITH NEMA CROSS ARM HANGER MOUNTING HOLE FOR 1 2 OR 12 MM HARDWARE ULTRASIL POLYMER HOUSED ARRESTER WITH OPTIONAL INSULATING MOUNTING BRACK...

Page 8: ...al wildlife guard completely installed Push protector down firmly onto top stud to install Push onto stud firmly to install Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com Eaton...

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