Eaton COOPER POWER SERIES Installation, Operation And Maintenance Manual Download Page 176

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Wiring diagrams and schematics

Figure 62 . Wiring diagram for Type B VR-32 regulator and CL-7 control with differential potential transformer

Notes:

1. Portions of schematic shown in dotted enclosure is located in

regulator tank.

2. Motor resistor required for QD3 tap-changer only. Connection is

direct for QD5 and QD8 tap-changers.

3. This switch is normally closed for QD3 and normally opened for

QD5 and QD8 tap-changers.

4. The two JBB-G points shown are physically one connection point in

the junction box.

CT Shorting Switch

Control Cable

Current Transformer (Toroidal Coil)

DPT

Differential Potential Transformer

DHR

Drag Hand Reset

EST

External Source Terminals

GIB

Ground Integrated into Terminal Board

HSL

Holding Switch Lower

HSR

Holding Switch Raise

IRS

Indicator Reset Solenoid (Position

Indicator)

Junction Box on the Regulator Cover

JBB

Junction Box Terminal Board

on the Cover

LLS

Lower Limit Switch (Position Indicator)

LLS

Lower Logic Switch (Tap-Changer)

LSS

Lower Safety Switch

Motor Capacitor

Motor Fuse

Motor Resistor

Neutral Light

NLS

Neutral Light Switch

Power Switch

RCT

Ratio Correction Transformer

RLS

Raise Limit Switch (Position Indicator)

RLS

Raise Logic Switch (Tap-Changer)

RSS

Raise Safety Switch

SCP

Short Circuit Protection

Control Terminal Board

TCB

Tap-Changer Terminal Board

PT Voltage Interrupting Switch

DPT Voltage Interrupting Switch

Motor Voltage

Sensing Voltage

VTT

Voltage Test Terminals

168

INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS

MN225003EN April 2018

CL-7 Voltage Regulator Control

Summary of Contents for COOPER POWER SERIES

Page 1: ... MANUAL LOWER NEUTRAL VOLTMETER EXTERNAL SOURCE INTERNAL MOTOR 6A SUPER VISORY OFF DRAG HAND RESET OFF EXTERNAL POWER AUTO REMOTE RAISE OFF LOCAL MANUAL LOWER NEUTRAL VOLTMETER INTERNAL MOTOR 6A OFF VR2 EXTERNAL POWER AUTO REMOTE RAISE VR3 OFF LOCAL MANUAL LOWER NEUTRAL VOLTMETER INTERNAL MOTOR 6A OFF EXTERNAL POWER AUTO REMOTE RAISE ENTER CL 7 Voltage Regulator Control Installation Operation and ...

Page 2: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or...

Page 3: ...N 14 Mounting the control 14 Placing the control into service 14 Operational check 15 Field calibration check 16 Removal from service 17 Determining neutral position 17 Removal of control 18 Replacement of control 18 SECTION 3 INITIAL CONTROL PROGRAMMING 19 Basic programming 19 Multi phase programming 20 Programming and reconfiguring for different voltage systems 21 Steps for changing system volta...

Page 4: ...irectional mode 129 Reverse Co generation mode 134 Multi phase voltage regulation 135 DeltaCalc feature 137 Voltage limiter 138 Voltage reduction 139 Soft ADD AMP feature 139 Adaptive ADD AMP 139 Supervisory control and data acquisition SCADA 139 SECTION 7 ADVANCED CONTROL FEATURES 143 Metering PLUS feature 143 Communications 148 Protocols 148 Configurable logic 149 Alarms 152 Sequence of events S...

Page 5: ...ril 2018 SECTION 8 TROUBLESHOOTING 158 External check 158 Defining the problem 158 Control panel troubleshooting 158 Tap changer operation troubleshooting 160 Metering troubleshooting 163 Control calibration 163 SECTION 9 APPENDIX 165 Wiring diagrams and schematics 168 ...

Page 6: ...lly hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates a potentially hazardous situation which if not avoided may result in equipment damage only Safety instructions Following are general caution and warning statements that apply to this equ...

Page 7: ...ith the following standards IEEE Std C37 90 1 2012 Standard IEEE Std C37 90 2 2004 Standard IEEE Std C57 13 2008 Standard IEEE Std C57 15 2009 Standard IEEE Std C57 91 2011 Standard IEEE Std C57 131 2012 Standard EN 50081 2 EN 61000 4 IEC 60068 2 IEC 60214 1 IEC 60255 5 Quality standards ISO 9001 Certified Quality Management System Description The CL 7 voltage regulator control from Eaton s Cooper...

Page 8: ...RNAL MOTOR 6A OFF EXTERNAL POWER AUTO REMOTE RAISE ENTER Multi phase Control Module 10 12 1 2 3 4 5 6 7 8 9 11 13 13 14 15 15 16 16 17 18 15 1 Multi phase Active Display LEDs 2 Status Indicators 3 USB Drive Data Port and LED 4 USB Type B PC Data Port 5 Control Function Switch 6 Manual Raise Lower Switch 7 Supervisory Off Switch 8 Drag Hand Reset Switch 9 4 X 20 Character LCD 10 Alarm and Warning I...

Page 9: ...egulator with the line energized only if the position indicator the neutral light and the control tap position indicate neutral and the voltage measured between the source and load bushings using an approved voltmeter is zero If both neutral indicators do not indicate neutral or there is a voltage between the source and load bushings the line should be de energized to avoid shorting part of the se...

Page 10: ...ed to the control The only source of earth ground reference on secondary of the isolation transformer is through the control box connection to ground Option 2 The control box assembly is floating This is a typical shop or lab application where the control is mounted on an ungrounded regulator tank or sitting on a workbench The 120 Vac external source must be completely isolated In most cases an is...

Page 11: ...lication with Eaton s Cooper Power series 120 V Control Option 1 1 1 Isolation Transformer Core may or may not be tied to Earth To assure isolation from Earth Ground check continuity of each of the leads of the isolation transformer to G before connecting leads to control panel CL 7 Control Panel Neutral connected to ground at panel to shunt HV to LV faults leakage to Earth Ground Can t be removed...

Page 12: ...ly source of earth ground reference on secondary of the isolation transformer is through the control box connection to ground Option 2 The control box assembly is floating This is a typical shop or lab application when the control is mounted on an ungrounded regulator tank or setting on a workbench Since the control is configured for 120 Vac a 2 1 isolation transformer must be used to step and iso...

Page 13: ...lication with Eaton s Cooper Power series 120 V Control Option 1 2 1 Isolation Transformer CL 7 Control Panel Neutral connected to ground at panel to shunt HV to LV faults leakage to Earth Ground Can t be removed To assure isolation from Earth Ground check continuity of each of the leads of the isolation transformer to G before connecting leads to control panel Core may or may not be tied to Earth...

Page 14: ...rth ground reference on the secondary side of the isolation transformer is through the control box connection to ground Option 2 The control box assembly is floating This is a typical shop or lab application where the control is mounted on an ungrounded regulator tank or sitting on a workbench Eaton s Cooper Power series offers an optional control configuration that accepts 240 Vac external power ...

Page 15: ...lication with Eaton s Cooper Power series 240 V Control Option 1 1 1 Isolation Transformer CL 7 Control Panel Neutral connected to ground at panel to shunt HV to LV faults leakage to Earth Ground Can t be removed To assure isolation from Earth Ground check continuity of each of the leads of the isolation transformer to G before connecting leads to control panel Core may or may not be tied to Earth...

Page 16: ...efault display refer to Table 8 for the complete nested menu When a menu is displayed the current menu item is indicated by a cursor arrow on the display screen Parameter values appear on the LCD right justified with a decimal point shown as necessary Note N Only four line items appear on the display at one time Moving the cursor down from the fourth line will shift the line items up one item at a...

Page 17: ...function code method Also certain parameters and data such as alarms configurable logic and profiler data can only be accessed using ProView NXG interface software See Table 9 for a list of the functions grouped by menu level and Table 10 for a numerical listing of function codes Alphanumeric and symbol keys After pressing the FUNC or EDIT keys the alphanumeric keypad is enabled to enter function ...

Page 18: ...assignments or a user defined custom panel can be created The following options are available when creating a custom keypad map Comp Voltage Metering PLUS Load Voltage Metering PLUS Load Current Metering PLUS Tap Position Metering PLUS USB Memory Drive SETTINGS Menu FEATURES Menu SEQUENCE OF EVENTS Log METERING Menu ALARMS Menu COUNTERS Menu COMMUNICATIONS Menu System Calendar and Clock FC 50 DIAG...

Page 19: ...ide out Hot Key Description Slide out Communication Indicators Figure 12 Alarm communication indicators and slide out hot key map Data ports USB drive The USB Drive data port accepts any USB 2 0 compatible memory device that is formatted with the FAT32 file system It is used to download data logs and to load and save settings files See Figure 11 USB functionality can be accessed in the top level m...

Page 20: ...cated by a decal adjacent to the terminals Table 1 Control Specifications Description Specifications Physical Size Height Single phase Model Multi phase Model Width Depth 11 5 in 292 mm 17 5 in 445 mm 7 9 in 201 mm 3 9 in 98 mm Weight Single phase Model Multi phase Model 7 5 lbs 3 4 kg 12 9 lbs 5 9 kg Burden 120 V 4 VA Operating Temperature Range 40 F to 185 F 40 C to 85 C Control System Accuracy ...

Page 21: ... that the OUT OF BAND HIGH LED on the front panel will come on After the time delay period the control will issue a lower tap change signal Verify tap position indication TPI is registering properly by pressing the Metering PLUS Tap Position key or viewing FC 12 and comparing the reading to the tap position indicator on the regulator junction box 9 Decrease the variable voltage source until applie...

Page 22: ...ions of the RMS voltage This does not present a problem with either metering device since each device uses a different approach to metering b The calibration of the voltmeter being used for measurement is probably not exact Even a very good meter with a basic accuracy of 0 5 could be in error by as much as 0 6 V out of 120 V and still be considered to be in calibration The control is calibrated us...

Page 23: ...eturned to Off during the switching operation from positions 1R or 1L to position neutral Switching to Off prior to reaching the neutral position prevents overshoot Failure to comply can result in death or severe personal injury and equipment damage VR T208 0 Return the regulator to neutral 1 Use the Raise Lower switch to bring the regulator to the neutral position 2 When in neutral the Neutral li...

Page 24: ...ndancy it is recommended that the CT shorting switch be used whenever it is present on the back panel 2 Pull open disconnect switch V1 and V6 if present This de energizes terminal board TB3 or TB2 if present 3 Disconnect the control from the back panel at TB3 or TB2 if present located at the bottom of the back panel 4 Disconnect the control ground lead from the back panel The control can now be li...

Page 25: ...of alternatives that appear in the display within that function code Scroll through the list until the desired alternative is selected and then press Enter Perform a Demand Master Reset FC 38 after completing the initial control programming to reset to present demand values Note N Go to FC 941 to change the language setting Table 3 Programming for basic operations Function code Description Instruc...

Page 26: ...r Voltage Limit Mode 080 Voltage Limit Mode FUNC 80 ENTER EDIT Scroll Off High Limit Only High Low Limits IVVC High Limit Only IVVC High Low Limit ENTER 081 High Voltage Limit FUNC 81 ENTER EDIT Value ENTER 082 Low Voltage Limit FUNC 82 ENTER EDIT Value ENTER Multi phase programming When programming a control for multi phase operation there are a number of setting that configure the control for op...

Page 27: ...in document MN225008EN VR 32 Voltage Regulator with Quik Drive Tap Changer Installation Operation and Maintenance Instructions for detailed instructions 3 Open the hand hole cover and reconfigure the control winding connections on the terminal board on top of the tap changer a Move the PT tap connection E tap to the correct position The terminal is bladed and should easily pull off and then slide ...

Page 28: ...115 125 V To determine the voltage delivered to the control use the following procedure 1 Calculate the desired PT ratio Desired PT Ratio Desired system voltage 120 V 2 Choose the internal PT ratio on the nameplate closest to the desired PT Ratio 3 Calculate the actual voltage at the output of the internal PT Internal PT Output Voltage Desired system voltage Selected Internal PT Ratio 4 Choose the...

Page 29: ...692 1384 490 2075 4485 210 Figure 15 Nameplates 60 Hz regulator and 50 Hz regulator shown 23 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 30: ... the Regulator Configuration FC 41 to the value which produced the reasonable power factor See Table 6 For one regulator Set FC 41 to the value which produced the reasonable power factor For two regulators in open delta See the example in Table 6 In an open delta connection one of the regulators will always be leading and the other lagging The reasonable power factor for each regulator should be v...

Page 31: ...ps 9 The microprocessor recognizes that the tap change is now complete by detecting that motor current is no longer flowing The operations counter and tap position indication are incremented A 2 second pause then occurs allowing the sensing voltage to stabilize after motor operation 10 At the end of this pause if the voltage is still out of band another output is issued to reactivate the raise tri...

Page 32: ...or a temporary override of control security through SCADA This can be used in cases where local operators are not provided with passwords but are required to make local changes using the HMI Two function code settings configure and enable the feature either through HMI or SCADA but the feature can only be activated by sending an analog value Operate 1 Modify 2 Admin 3 through SCADA to override the...

Page 33: ...gulate at a projected load center the control has line drop compensation elements within it This circuitry usually consists of a current transformer CT which produces a current proportional to the load current and resistive R and reactive X elements through which this current flows As the load increases the resulting CT current flowing through these elements produces voltage drops which simulate t...

Page 34: ...the voltage as applied to the control from the RCT Internal PT ratio The CL 7 control does not require a ratio correction transformer RCT for the internal differential PT IDPT If a regulator design includes an IDPT but does not have a second RCT the control is able to use the Internal PT ratio to determine the differential and source side voltage In order for this to work the Internal PT ratio mus...

Page 35: ...Code information when using the Quik Start settings 99 Security Password must be entered before changes can be made to parameters 39 Source Voltage Calculation must be set to On for reverse power flow operation if a source side calculation is to be used instead of an internal differential potential transformer to determine source side voltage 140 Regulator Type must be set for Type A Straight Desi...

Page 36: ...Configuration FUNC 41 ENTER EDIT Scroll Wye Delta Lagging Delta Leading ENTER 042 Control Operation Mode FUNC 42 ENTER EDIT Scroll Sequential Time Integrating Voltage Averaging ENTER 043 System Line Voltage FUNC 43 ENTER EDIT Value ENTER 044 Overall PT Ratio FUNC 44 ENTER EDIT Value ENTER 045 C T Primary Rating FUNC 45 ENTER EDIT Value ENTER 049 Tap Changer Type FUNC 49 ENTER EDIT Scroll Cooper QD...

Page 37: ...ion Control Identification 040 Regulator Type 140 Tap Changer Type 049 Regulator Configuration 041 Control Operating Mode 042 System Line Voltage 043 Overall P T Ratio 044 Internal P T Ratio 044 C T Primary Rating 045 Rated Load Current 045 Adaptive ADD AMP 5 Limit 045 Adaptive ADD AMP 6 1 4 Limit 045 Adaptive ADD AMP 7 1 2 Limit 045 Adaptive ADD AMP 8 3 4 Limit 045 Demand Time Interval 046 P I AD...

Page 38: ...211 Multi Phase DeltaCalc Mode 212 FEATURES Auto Block Status Auto Operation Blocking Status 069 Block Before Remote Tap 169 Reverse Power Mode Reverse Sensing Mode 056 Reverse Current Sense Threshold 057 Bias Co Gen Alt Mode 058 Source Side Voltage Calc Source Voltage Calculation 039 Voltage Limiter Voltage Limiter Mode 080 High Voltage Limit 081 Low Voltage Limit 082 Voltage Limiter Fast Resp De...

Page 39: ...tage 465 Reverse Bandwidth 466 Reverse Time Delay 467 Rev Line Drop Comp Resistance 468 Rev Line Drop Comp Reactance 469 Control Operating Mode 470 Reverse Sensing Mode 471 Reverse Current Sense Threshold 472 Auto Operation Blocking Status 473 Voltage Reduction Mode 474 Local Digital Reduction Value 475 Remote 1 Value 476 Remote 2 Value 477 Remote 3 Value 478 of Pulse Reduction Steps 479 of Voltag...

Page 40: ...rse Sensing Mode 511 Reverse Current Sense Threshold 512 Auto Operation Blocking Status 513 Voltage Reduction Mode 514 Local Digital Reduction Value 515 Remote 1 Value 516 Remote 2 Value 517 Remote 3 Value 518 of Pulse Reduction Steps 519 of Voltage Red Per Pulse Step 520 Present Voltage Reduction Step 521 SOFT ADD AMP Limits 522 SOFT ADD AMP High Limit 523 SOFT ADD AMP Low Limit 524 Voltage Limit...

Page 41: ...rse Sensing Mode 561 Reverse Current Sense Threshold 562 Auto Operation Blocking Status 563 Voltage Reduction Mode 564 Local Digital Reduction Value 565 Remote 1 Value 566 Remote 2 Value 567 Remote 3 Value 568 of Pulse Reduction Steps 569 of Voltage Red Per Pulse Step 570 Present Voltage Reduction Step 571 SOFT ADD AMP Limits 572 SOFT ADD AMP High Limit 573 SOFT ADD AMP Low Limit 574 Voltage Limit...

Page 42: ...alibration 048 Reset Calibration 150 Fault Detection Fault Detect Enabled 640 Fault Detect In Effect 641 Reset All Fault Detect Durations 642 Fault Detect Level1 Threshold 645 Fault Detect Level1 Recovery 646 Fault Level1 Threshold Timer 647 Fault Level1 Recovery Timer 648 Duration of Last Level1 649 Duration of Longest Level1 649 Fault Detect Level2 Threshold 650 Fault Detect Level2 Recovery 651 ...

Page 43: ... Level3 Threshold Timer Value 623 Level3 Recovery Timer Value 624 Duration of Last Level3 625 Duration of Longest Level3 626 Voltage Sag In Effect 631 Reset All Volt Sag Durations 632 User Inputs User Defined HMI Func1 Activate 700 User Defined HMI Func2 Activate 701 User Defined HMI Func3 Activate 702 User Defined HMI Func4 Activate 703 Auto Tap Dead Phase Auto Tap Dead Phase mode 220 Tap Dead Ph...

Page 44: ...ce Voltage Primary kV 011 Present Tap Position 012 Percent Regulation 112 Power Factor 013 kVA Load 014 kW Load 015 kvar Load 016 Line Frequency 017 Voltage THD 018 Voltage 2nd 15th Harmonic 018 Current THD 019 Current 2nd 15th Harmonic 019 Energy kW h Forward 125 Energy kW h Reverse 125 Energy kvar h Forward 126 Energy kvar h Reverse 126 Phase Angle 130 Load Current Real 131 Load Current Reactive...

Page 45: ... Forward Load Voltage Present 020 Fwd Compensated Voltage High 021 Fwd Compensated Voltage Low 021 Fwd Compensated Voltage Present 021 Forward Load Current High 022 Forward Load Current Low 022 Forward Load Current Present 022 Power Factor at Max Forward kVA 023 Power Factor at Min Forward kVA 023 Forward kVA Load High 024 Forward kVA Load Low 024 Forward kVA Load Present 024 Forward kW Load High ...

Page 46: ...Factor at Min Reverse kVA 033 Reverse kVA Load High 034 Reverse kVA Load Low 034 Reverse kVA Load Present 034 Reverse kW Load High 035 Reverse kW Load Low 035 Reverse kW Load Present 035 Reverse kvar Load High 036 Reverse kvar Load Low 036 Reverse kvar Load Present 036 Rev Load Current Real High 135 Rev Load Current Real Low 135 Rev Load Current Real Present 135 Rev Load Current Reactive High 135 ...

Page 47: ...DNP IED Slave 810 DNP IED Slave 2 810 DNP User Map Selection 810 DNP3 Network DNP Network Protocol Type 811 DNP Accept From Any IP 811 DNP Accept From IP Address 811 DNP Destination Port Number 811 DNP Listening Port Number 811 DNP Use Port From Request 811 Initial Unsol UDP Dest Port 811 DNP Keep Alive Timeout 811 DNP Outbound Port Type 811 DNP Static UDP Source Port 811 DNP Static TCP Source Por...

Page 48: ...79 Master Time Format 815 _Modbus Modbus Device Address 816 Modbus User Map Selection 816 Modbus Listening Port Number 816 Comm Port 2 Comm Port 2 Configuration Protocol Port Type 830 LoopShare Communications 830 ProView NXG Session 830 ProView NXG Address 830 Serial Configuration Serial Baud Rate 831 Serial Parity 831 Serial CTS Support 831 Serial Tx Enable Delay 831 Serial Tx Disable Delay 831 S...

Page 49: ...ngle Command Op Mode 842 IEC101 Select Before Exec Time 842 IEC101 User Map Selection 842 IEC 60870 5 104 IEC104 Server Listen Port 843 IEC104 Common Address 843 IEC104 Single Command Op Mode 843 IEC104 Select Before Exec Time 843 IEC104 Response Timeout t1 843 IEC104 Ack No Data t2 843 IEC104 Idle Test t3 843 IEC104 Max Transmit k 843 IEC104 Max Receive w 843 IEC104 User Map Selection 843 2179 21...

Page 50: ... Activate Contact Output 1 089 Activate Contact Output 2 089 Activate Contact Output 3 089 Activate Contact Output 4 089 _Aux Module 2 Activate Contact Output 1 089 Activate Contact Output 2 089 Activate Contact Output 3 089 Activate Contact Output 4 089 _I O Status Contact Inputs Aux Module 1 Contact status by point 090 _Aux Module 2 Contact status by point 090 _Contact Outputs Aux Module 1 Conta...

Page 51: ...Errors 262 Comm Port 2 Tx Messages 263 Comm Port 2 Rx Messages 264 Comm Port 2 Rx Errors 265 Maintenance Contact Duty Cycle Monitor 333 PMT Mode A State 300 PMT Mode A Countdown Delay 301 PMT Mode A Time Delay 302 PMT Mode A Issue Test 303 PMT Mode B State 320 PMT Mode B Countdown Delay 321 PMT Mode B Time Delay 322 PMT Mode B Start Time 323 PMT Mode B Stop Time 324 PMT Mode B Max Deviation 325 PM...

Page 52: ...Hot Keys Key Mapping Selection 944 USB MEMORY DRIVE USB Memory Drive Save All Data 950 USB Memory Drive Save Custom All 950 USB Memory Drive Save Cust Basic 950 USB Memory Drive Save Custom Alt 950 USB Memory Drive Save Custom Adv 950 USB Memory Drive Save Custom Comm 950 USB Memory Drive Load Config Data 951 USB Memory Drive Upgrade Firmware 952 USB Memory Drive Remove Device 953 USB Memory Drive...

Page 53: ...w If an alternate configuration is active the fourth LCD line displays which one is active e g ALT CONFIG 1 If FC 148 Nominal Load Voltage is set to 240 Volts limits are expanded doubled If FC 148 is set to System Line Voltage this setting must be set in terms of the system line voltage For example on a 7200 V system with a desired set voltage 1 above the nominal voltage the setting would be 7272 ...

Page 54: ...lays which one is active e g ALT CONFIG 1 If FC 148 Nominal Load Voltage is set to 240 Volts limits are expanded doubled If FC 148 is set to System Line Voltage this setting must be set as a percentage of the set voltage 006 Load Voltage Secondary XXX X Volts Volts View NA NA NA NA NA This is the fundamental RMS voltage referred to the secondary which appears at the output load terminals of the re...

Page 55: ... This is the fundamental RMS voltage referred to the primary which appears at the output load terminals of the regulator During reverse power operation the control requires source voltage from a differential or source potential transformer or from the source voltage calculation see FC 39 to obtain this parameter Lack of this voltage will result in the parameter displaying dashes 011 Source Voltage...

Page 56: ...VA KVA View NA NA NA NA NA This is the total kilovolt amperes drawn by the load as calculated by the product of the load voltage primary kV FC 10 times the primary load current FC 9 See Figure 18 kW kVA cos q kW kVA kvar kvar kVA sin q q Power Factor kW kVA Figure 18 Power triangle 015 kW Load XXXX X kW KW View NA NA NA NA NA This is the total kilowatts true power consumed by the load This is calc...

Page 57: ...RMS 018 Voltage 2nd Harmonic XX X View NA NA NA NA NA 2nd through 15th harmonic values are displayable Use the arrow keys to scroll through the 2nd through 15th harmonic 019 Current THD XX X View NA NA NA NA NA The total harmonic distortion is computed as the RSS square root of the sum of the squares of the individual harmonic values This is displayed as a percentage of the fundamental RMS voltage...

Page 58: ...reactance FC 4 and FC 5 are used in calculating this value Date and time of the occurrence of the lowest compensated voltage is displayed 021 Fwd Compensated Voltage Present XXX X Volts Volts View NA NA NA NA NA This is the present value of the calculated secondary output voltage of the load center as a demand value according to the demand time interval at FC 46 The forward line drop compensation ...

Page 59: ...of the load kVA since last reset as a demand value according to the demand time interval at FC 46 Date and time of the occurrence of the highest kVA load is displayed 024 Forward kVA Load Low XXXX X kVA MM DD YYYY HH MM SS kVA View NA Operate Reset NA NA This is the lowest value of the load kVA since last reset as a demand value according to the demand time interval at FC 46 Date and time of the o...

Page 60: ...position that the regulator has reached since last reset The maximum position and associated date and time can be reset using the ENTER key or via master reset FC 38 This parameter is not reset by the drag hand reset switch Date and time of the occurrence of the maximum tap position is displayed 028 Minimum Tap Position XX MM DD YYYY HH MM SS Tap View NA Operate Reset NA NA This is the lowest tap ...

Page 61: ...and value according to the demand time interval at FC 46 Date and time of the occurrence of the highest load voltage is displayed The control requires source voltage from a differential or source potential transformer or from the source voltage calculation see FC 39 to obtain this parameter Lack of this voltage will result in the parameter displaying dashes 030 Reverse Load Voltage Low XXX X Volts...

Page 62: ...t compensated voltage is displayed The control requires source voltage from a differential or source potential transformer or from the source voltage calculation see FC 39 to obtain this parameter Lack of this voltage will result in the parameter displaying dashes 031 Rev Compensated Voltage Present XXX X Volts Volts View NA NA NA NA NA This is the present value of the calculated secondary voltage...

Page 63: ...is parameter is associated with the maximum kVA demand therefore it cannot be reset independent of that parameter The control requires source voltage from a differential or source potential transformer or from the source voltage calculation see FC 39 to obtain this parameter Lack of this voltage will result in the parameter displaying dashes 033 Power Factor at Min Reverse kVA X XXX MM DD YYYY HH ...

Page 64: ...er flow since last reset as a demand value according to the demand time interval at FC 46 Date and time of the occurrence of the highest kW load is displayed The control requires source voltage from a differential or source potential transformer or from the source voltage calculation see FC 39 to obtain this parameter Lack of this voltage will result in the parameter displaying dashes 035 Reverse ...

Page 65: ...ent XXXX X kvar kvar View NA NA NA NA NA This is the present value of the load kvar during reverse power flow as a demand value according to the demand time interval at FC 46 The control requires source voltage from a differential or source potential transformer or from the source voltage calculation see FC 39 to obtain this parameter Lack of this voltage will result in the parameter displaying da...

Page 66: ... NA 12345 0 99999 This provision is made for entry of a number to uniquely identify each control The serial number of the control as shown on the decal on the back of the front panel is entered at the factory However any other number within the limits defined above may be chosen instead 041 Regulator Configuration Wye View Modify NA Invalid NA NA The control is designed to operate on wye connected...

Page 67: ... as the 120 base voltage and 120 V is displayed at FC 6 If FC 148 is set to a 240 V base the control will define the 125 1 V as the 240 V base and 240 V will be displayed at FC 6 044 Internal P T Ratio XXX X View Modify NA Invalid 10 0 300 0 The internal PT ratio for the applicable system voltage from the nameplate voltage chart When a voltage regulator is equipped with an Internal Differential PT...

Page 68: ...3 4 Level SOFT ADD AMP FC 79 must be set to Adaptive to activate this feature 046 Demand Time Interval XX X Minutes Minutes View Modify NA 15 0 0 1 60 0 This is the time period during which the demand integral is performed for all demand metering readings Demand readings represent the values which produce actual heating effects in electrical equipment and do not respond to the continuous fluctuati...

Page 69: ...ooper Power series Direct Drive Siemens General Electric Howard LTC Reinhausen ITB Toshiba User Defined 050 System Calendar and Clock MM DD YYYY HH MM SS View Modify NA See Note NA NA Editing is always in the format MM DD YYYY and with the 24 Hour clock Note The default is Jan 1 1970 Refer to Section 6 Control Features Calendar clock 050 UTC Time Zone GMT 05 00 View NA NA NA NA NA Used to set the ...

Page 70: ...e line drop compensation value is used to model the resistive line voltage drop between the regulator and the center of regulation The control uses this parameter in conjunction with the regular configuration FC 41 and the load current to calculate and regulate to the compensated voltage displayed at FC 8 during the reverse power flow See FC 4 and Section 6 Control Features Reverse power operation...

Page 71: ...n is active the fourth LCD line displays which alternate is active e g ALT CONFIG 1 058 Bias Co Gen Alt Mode Locked Reverse View Operate NA Locked Reverse NA NA This setting is used in conjunction with the Reverse Sensing Mode FC 56 of Bias Co Generation only The setting goes into effect when operating in that mode and when the control determines that a reversal of current has occurred on the syst...

Page 72: ...ration is active the fourth LCD line displays which one is active e g ALT CONFIG 1 073 Remote 1 Value XX X View Modify NA 0 0 0 0 10 0 Three levels of remotely latched voltage reduction are available These voltage reduction values are activated when FC 70 is set to Remote Latch and the appropriate input terminals are latched This programs the percentage of voltage reduction for Remote Latch level ...

Page 73: ...ormation If an alternate configuration is active the fourth LCD line displays which one is active e g ALT CONFIG 1 078 Present Voltage Reduction Step XX View NA NA NA NA NA Displays the current step when Remote Pulse voltage reduction is active If alternate configuration is active the fourth LCD line displays which one is active i e ALT CONFIG 1 079 SOFT ADD AMP Limits Off View Modify NA Off NA NA...

Page 74: ...olts limits are expanded doubled If FC 148 is set to System Line Voltage this setting must be set as a percentage of the set voltage 083 Voltage Limiter Fast Resp Delay XX Seconds Seconds View Modify NA 3 1 60 When the load voltage reaches the Voltage Limiter limits plus 3 volts this is the period of time the control will delay before reacting to bring the load voltage back within the Voltage Limi...

Page 75: ... NA NA NA NA NA Provide a display of 0 when there are no configurable logic errors and 1 when one or more configurable logic errors exist 089 Activate Contact Output 1 X View Modify NA NA 0 1 Enables activation of discrete output contact 1 If value is 0 it can be changed to 1 and then back 0 If value is 1 because its activation is being driven by a logic equation attempting to change it to 0 will ...

Page 76: ...ex number of 208 would correspond to a binary number of 0000000001000001000 Reading the binary number from right to left provide a 1 at bit 3 the forth digit and bit 9 the 10th digit These bits correspond to diagnostic errors of VR1 Input Voltage Missing and VR1 No Neutral Sync Signal 0x00000001 bit 0 Non Volatile Setting CRC error at system startup 0x00000002 bit 1 Frequency Detection 0x00000004 ...

Page 77: ...mand and tap position readings See Section 4 Control Operation Security system 098 Password Admin XXXXXXXXXX Admin Admin NA Admin NA NA The alphanumeric security code for the Admin security level is displayed here Entry of the Admin level security code at FC 99 enables viewing and editing of this password Entry of this alphanumeric code at FC 99 permits the user to change reset any parameter Note ...

Page 78: ... to 0 NA NA Number of operations during the last calendar month updated on every tap change and reset when the clock s month changes If reset this counter will remain zero until the month changes This counter is reset by pressing ENTER and then ENTER again to confirm 105 Current Year Operations XXXXX MM DD YYYY HH MM SS View NA Admin Reset to 0 NA NA Number of operations since January 1st of the c...

Page 79: ...ltage will result in the parameter displaying dashes 125 Energy kW h Forward XXXX X kW h KW h View NA Operate Reset to 0 NA NA This is the total forward energy measured in kilowatt hours This is reset to zero by pressing ENTER and then ENTER again to confirm 125 Energy kW h Reverse XXXX X kW h KW h View NA Operate Reset to 0 NA NA This is the total reverse energy measured in kilowatt hours This is...

Page 80: ...he instantaneous metering display of the averaged secondary load voltage when in multi phase operation 132 Average Source Volt Secondary XXX X Volts Volts View NA NA NA NA NA The instantaneous metering display of the averaged secondary source voltage when in multi phase operation 132 Average Comp Volt Secondary XXX X Volts Volts View NA NA NA NA NA The instantaneous metering display of the average...

Page 81: ... forward power flow with date and time of earliest occurrence This is reset to zero by pressing ENTER and then ENTER again to confirm 134 Fwd Load Current Real Low XXX X Amps MM DD YYYY HH MM SS View NA NA NA NA NA Demand metering low value for the real portion of the current for forward power flow with date and time of earliest occurrence This is reset to zero by pressing ENTER and then ENTER aga...

Page 82: ... Current Real Present XXX X Amps Amps View NA NA NA NA NA Demand metering present value for the real portion of the current for reverse power flow 135 Rev Load Current Reactive High XXX X Amps MM DD YYYY HH MM SS Amps View NA Operate Reset NA NA Demand metering high value for the reactive portion of the current for reverse power flow This is reset to zero by pressing ENTER and then ENTER again to ...

Page 83: ...DD AMP High Limit XX View Modify NA 16 NA NA The physical location of the high P I limit switch on the position indicator is entered here The allowable values are 16 14 12 10 or 8 This setting is informational only and must be set by the user 145 P I ADD AMP Low Limit XX View Modify NA 16 NA NA The physical location of the low P I limit switch on the position indicator is entered here The allowabl...

Page 84: ...ting is selected while changing setting using ProView NXG software this setting must first be applied to the control Once it is applied the affected setting will be set to the default values using the system voltage base The setting must then be set to the desired values 150 Reset Calibration View Admin NA NA NA NA This function allows for the resetting of voltage and current calibration factors s...

Page 85: ...rdware on the tap position indicator The high limit is set here The allowable values are 16 14 12 10 or 8 If an alternate configuration is active the fourth LCD line displays which one is active e g ALT CONFIG 1 176 SOFT ADD AMP Low Limit XX View Modify NA 16 NA NA Soft ADD AMP restricts the range of regulation using firmware logic as opposed to the hardware on the tap position indicator The low l...

Page 86: ... NA Disabled NA NA The security level can be temporarily overridden remotely This parameter is used to enable or disable the feature The options are Disable Enable 200 Multi phase Feature Off View Modify NA Off NA NA Enables the control for multi phase operation The options are Off On 201 Multi phase Mode Independent View Modify NA Independ NA NA Sets the mode of multi phase operation on the contr...

Page 87: ...econds View Modify NA 5 5 60 The delay between attempts to resend a tap change command by the control when a tap change operation was not sensed in certain multi phase operating modes 207 Multi phase Total Deviation XX View Modify NA 32 0 32 The maximum deviation in tap position between regulators operating in the Max Deviation multi phase mode 208 Timer To Max Deviation Mode XXX Hours Hours View ...

Page 88: ...te the tap changer of dead phases The settings options include Disabled Tap To Neutral Ganged Mode 221 Tap Dead Phase Inactive View NA NA NA NA NA This will display the operational status of the Auto Tap Dead Phase mode function either Inactive or Active 222 Delay Timer 15 Seconds Seconds View Modify NA 15 1 180 When a condition occurs that would enable the Auto Tap Dead Phase mode the activation ...

Page 89: ...nd 320 PMT Mode B State Off View Modify NA Off NA NA The Preventive Maintenance Tapping PMT feature Mode B will automatically raise and lower the tap changer to wipe reversing contact blades The PMT feature Mode B is turned off or on here The options include Off On 321 PMT Mode B Countdown Delay XX Days Days View NA NA NA NA NA This is the time remaining until the next PMT Mode B operation 322 PMT...

Page 90: ... Lead Phase Reg View Modify NA Lead Phase Reg NA NA Designates the mode of operation for the Leader Follower feature Options include Lead Phase Reg Volt Averaging Reg Max Deviation See Section 7 Advanced Control Features Leader follower scheme for more information of the various modes of operation 413 Leader Follower Designation Follower 1 View Modify NA Follower 1 NA NA This is the Leader Followe...

Page 91: ...NA NA NA NA Displays the average compensated voltage among regulators connected in a Leader Follower scheme 422 Max Deviation XX View Modify NA 32 0 32 The maximum deviation in tap position between regulators operating in the Max Deviation Leader Follower mode 423 Timer To Alt Mode XXXX Seconds Seconds View Modify NA 60 10 3600 Defines the amount of time that the connected regulators are permitted...

Page 92: ...c 453 ARL Timer Period XX Minutes Minutes View Modify NA 15 1 32767 This sets the Auto Restore Local ARL time period ARL is an alternate configurations feature that enables a control center to make changes to the voltage regulator operation settings while actively communicating with the control When ARL is active this parameter establishes the period in which a communications or heartbeat signal m...

Page 93: ...1 470 Control Operating Mode Sequential View Modify NA Sequential NA NA The Control Operating Mode for Alternate Configuration 1 471 Reverse Sensing Mode Locked Forward View Modify NA Locked Forward NA NA The Reverse Sensing Mode for Alternate Configuration 1 472 Reverse Current Sense Threshold X View Modify NA 1 1 5 The Reverse Current Sense Threshold for Alternate Configuration 1 473 Auto Operat...

Page 94: ...rnate Configuration 1 482 SOFT ADD AMP Limits Off View Modify NA Off NA NA The SOFT ADD AMP Limits feature enabled for Alternate Configuration 1 483 SOFT ADD AMP High Limit XX View Modify NA 16 NA NA The SOFT ADD AMP High Limit for Alternate Configuration 1 484 SOFT ADD AMP Low Limit XX View Modify NA 16 NA NA The SOFT ADD AMP Low Limit for Alternate Configuration 1 485 Voltage Limiter Mode Off Vi...

Page 95: ...orward Bandwidth X X Volts Volts View Modify NA 2 0 1 0 6 0 Forward Bandwidth for Alternate Configuration 2 502 Forward Time Delay XXX Seconds Seconds View Modify NA 45 5 180 Forward Time Delay for Alternate Configuration 2 503 Fwd Line Drop Comp Resistance XX X Volts Volts View Modify NA 0 0 96 0 96 0 Forward Line Drop Compensation Resistance for Alternate Configuration 2 504 Fwd Line Drop Comp R...

Page 96: ...A Normal NA NA The Auto Operation Blocking Status for Alternate Configuration 2 514 Voltage Reduction Mode Off View Modify NA Off NA NA The Voltage Reduction Mode for Alternate Configuration 2 515 Local Digital Reduction Value XX X View Modify NA 0 0 0 0 10 0 The Local Digital Reduction Value for Alternate Configuration 2 516 Remote 1 Value XX X View Modify NA 0 0 0 0 10 0 The Remote latch 1 Volta...

Page 97: ...s View Modify NA 130 0 120 0 135 0 The Voltage Limiter High Limit for Alternate Configuration 2 527 Low Voltage Limit XXX X Volts Volts View Modify NA 105 0 105 0 120 0 The Voltage Limiter Low Limit for Alternate Configuration 2 528 Voltage Limiter Fast Resp Delay XX Seconds Seconds View Modify NA 3 1 60 The Voltage Limiter Fast Resp Delay for Alternate Configuration 2 529 Voltage Limiter Delay XX...

Page 98: ...Set Voltage XXX X Volts Volts View Modify NA 120 0 100 0 135 0 Reverse Set Voltage for Alternate Configuration 3 556 Reverse Bandwidth X X Volts Volts View Modify NA 2 0 1 0 6 0 Reverse Bandwidth for Alternate Configuration 3 557 Reverse Time Delay XXX Seconds Seconds View Modify NA 45 5 180 Reverse Time Delay for Alternate Configuration 3 558 Rev Line Drop Comp Resistance XX X Volts Volts View Mo...

Page 99: ...ew Modify NA 0 0 0 0 10 0 The Remote latch 2 Voltage Reduction Value for Alternate Configuration 3 568 Remote 3 Value XX X View Modify NA 0 0 0 0 10 0 The Remote latch 3 Voltage Reduction Value for Alternate Configuration 3 569 of Pulse Reduction Steps XX View Modify NA 0 0 10 The Remote Pulse Voltage Reduction number of steps for Alternate Configuration 3 570 of Voltage Red Per Pulse Step XX X Vi...

Page 100: ... for Alternate Configuration 3 580 Time Between Taps XX Seconds Seconds View Modify NA 0 0 10 The Voltage Limiter Time Between Taps for Alternate Configuration 3 581 Tap To Neutral Off View Modify NA Off NA NA The Tap to Neutral setting for Alternate Configuration 3 582 Bias Co Gen Alt Mode Locked Reverse View Modify NA Locked Reverse NA NA The Bias Co generation Alt Mode setting for Alternate Con...

Page 101: ... current date and time by entering the appropriate security level and pressing ENTER 606 Duration of Longest Level1 0 Cycles MM DD YYYY HH MM SSp Cycles View NA Operate NA NA NA A date and time stamped record of the longest duration recorded for the Duration of Last Level1 FC 605 voltage sag This is reset to 0 and the current date and time by entering the appropriate security level and pressing EN...

Page 102: ...ing ENTER 621 Level3 Threshold 90 0 View Modify NA 90 0 50 0 90 0 The level 3 voltage sag set point given as a percentage Demand Metering value of Forward Load Voltage Present or Reverse Load Voltage Present as applicable A voltage sag below this level for the duration of the value of the Level 3 Threshold Timer Value FC 623 will cause the control to record a Level 3 sag event 623 Level3 Threshold...

Page 103: ...NA NA When the control has detected a fault based upon the set Fault Detect parameters this parameter will display the level of fault detect that is in effect at the moment Possible displays Level 1 Level 2 Level 3 642 Reset All Fault Detect Durations View NA Admin NA NA NA This parameter will reset all Fault Detect longest and latest duration parameters for all three levels of fault detect After ...

Page 104: ...f the longest recorded Level 1 fault since last reset On a multi phase the right arrow is used to scroll to the display for each phase 650 Fault Detect Level2 Threshold 500 Amps Amps View Modify NA 500 5 16000 This setting defines the current level which must be exceeded for a Level 2 Fault to be recorded by the control On a multi phase the right arrow is used to scroll to the setting for each pha...

Page 105: ...mps Amps View Modify NA 399 4 16000 This setting defines the level below which current must fall for a Level 3 Fault Recovery to be recorded On a multi phase the right arrow is used to scroll to the setting for each phase 657 Fault Level3 Threshold Timer 1000 mSec mSec View Modify NA 1000 20 30000 This setting defines the minimum time duration over which the Level 3 Fault Detect Threshold Current ...

Page 106: ...ed HMI Func3 Activate Off View Modify NA Off NA NA This is used in conjunction with the configurable logic input User HMI Function 3 ON This provides and HMI means of enabling or disabling configurable logic By setting this to On the configurable logic input User HMI Function 3 ON becomes active The settings options include On Off 703 User Defined HMI Func4 Activate Off View Modify NA Off NA NA Th...

Page 107: ...ge Primary L L kVolts kVolts View NA NA NA NA NA This is a Delta Calc instantaneous metering value for the Load Voltage Primary from Line to Line On a multi phase control the metering values for each phase can be viewed by scrolling with the right arrow 756 Source Voltage Primary L N kVolts kVolts View NA NA NA NA NA This is a Delta Calc instantaneous metering value for the Source Voltage primary ...

Page 108: ...l Port Type Serial DNP View Modify NA Serial DNP NA NA Protocol and Port setting for Com 1 Not all options are resident on the control some will require additional hardware to enable The available protocol options will display according to port type Possible options for a particular configuration include Disabled DNP Serial DNP Ethernet IEC 101 Serial IEC 104 Ethernet 2179 Serial Modbus Serial Mod...

Page 109: ...PS 4800 BPS 9600 BPS 19200 BPS 38400 BPS 57600 BPS 115200 BPS 801 Serial Parity None View Modify NA None NA NA This sets for Com 1 the data parity parameter to be used on the serial communications channel The available options are None Odd Even 801 Serial CTS Support Disabled View Modify NA Disabled NA NA This setting determines for Com 1 if CTS RTS handshaking will be used to control the serial c...

Page 110: ...NA Disabled NA NA When serial communications is active this parameter will enable or disable the echo mode for Com 1 Options include Disabled Enabled 802 IP Address XXX XXX XXX XXX View Modify NA NA NA NA The Com 1 IP Address setting 802 Subnet Mask XXX XXX XXX XXX View Modify NA NA NA NA The Com 1 Subnet Mask setting 802 Gateway XXX XXX XXX XXX View Modify NA NA NA NA The Com 1 Gateway setting 80...

Page 111: ...ng End Point Dual End Point UDP 811 DNP Accept From Any IP Enabled View Modify NA Enabled NA NA This is the Com 1 setting that controls whether or not DNP3 requests will be honored from hosts other than the one defined in the next set of fields The available options are Disabled Enabled 811 DNP Accept From IP Address XXX XXX XXX XXX View Modify NA NA NA NA This is the Com 1 setting that allows the...

Page 112: ...d connections in dual endpoint mode or outbound datagrams in UDP endpoint mode If set to the configured static TCP source port is used for outbound connections in dual endpoint mode or outbound datagrams in UDP endpoint mode 811 DNP Static UDP Source Port XXXXX View Modify NA 20000 1 65534 This defines a static source port to be used for outbound DNP3 UDP datagrams to the master when the DNP Outbo...

Page 113: ... commands or if a select is required before execution SBE mode The available options are Direct SBE 812 IEC101 Select Before Exec Time XXXXX mSec MilliSec View Modify NA 5000 0 65535 This is the Com 1 setting that determines the amount of time that can elapse between a select and execute command for Single Command Operations in systems that employ a select before execute mode 812 IEC101 User Map S...

Page 114: ... ACKs are received 813 IEC104 Idle Test t3 XXXXX Seconds Seconds View Modify NA 20 1 255 This is the Com 1 setting for the amount of time allowed to lapse before a test APDU is generated 813 IEC104 Max Transmit k XXXXX View Modify NA 12 1 32767 This is the Com 1 setting for the maximum number of unacknowledged data frames that are allowed to be in transit 813 IEC104 Max Receive w XXXXX View Modify...

Page 115: ...ead Sync Timeout 10 Msec Msec View Admin NA 10 1 1000 A period of time during which the received data line is idle defining the end of the previous message This idle time is the dead line sync period The control is now synchronized so that the next byte received is considered the beginning of a new message This parameter is for Com 1 815 2179 Master Time Format Local NA View Modify NA Local NA NA ...

Page 116: ...ns with ProView NXG is set here 831 Serial Baud Rate 9600 BPS View Modify NA 9600 BPS NA NA This is the Com 2 Serial Communications Baud Rate setting The options available are 300 BPS 600 BPS 1200 BPS 2400 BPS 4800 BPS 9600 BPS 19200 BPS 38400 BPS 57600 BPS 115200 BPS 831 Serial Parity None View Modify NA None NA NA This sets for Com 2 the data parity parameter to be used on the serial communicati...

Page 117: ...ommunications is active this parameter will enable or disable the echo mode for Com 2 Available options are Disabled Enabled 832 IP Address XXX XXX XXX XXX View Modify NA NA NA NA The Com 2 IP Address setting 832 Subnet Mask XXX XXX XXX XXX View Modify NA NA NA NA The Com 2 Subnet Mask setting 832 Gateway XXX XXX XXX XXX View Modify NA NA NA NA The Com 2 Gateway setting 832 MAC Address XX XX XX XX...

Page 118: ...that allows the user to input a specific IP address from which to accept DNP3 requests This is also used as the destination IP to establish a connection when a Dual End Point connection is initiated by the control 841 DNP Destination Port Number XXXXX View Modify NA 20000 1 65535 This is the Com 2 setting that defines the IP port number to which outgoing DNP3 messages are addressed when a UDP End ...

Page 119: ...e master when the DNP Outbound Port Type is set to static 841 DNP Static TCP Source Type XXXXX View Modify NA 20000 1 65534 This defines a static source port to be used for outbound DNP3 TCP socket connections to the master when the DNP Outbound Port Type is set to static 842 IEC101 Link Address XXXXX View Modify NA 2 0 See note This is the Com 2 setting that assigns a unique identifier to the ind...

Page 120: ...ew Modify NA CL 7 Default NA NA The selection of the active IEC101 map for Com 2 The available options are User 1 User 2 CL 7 Default CL 7 Default Events CL 7 Advanced CL 6 Default CL 6 Default Events CL 7 3Ph Default CL 7 3Ph Default Evt CL 7 3Ph Advanced 843 IEC104 Server Listen Port XXXXX View Modify NA 2404 1 65535 This is the Com 2 setting for the IP port number that will be monitored for con...

Page 121: ...efault View Modify NA CL 7 Default NA NA The selection of the active IEC104 map for Com 2 The available options are User 1 User 2 CL 7 Default CL 7 Default Events CL 7 Advanced CL 6 Default CL 6 Default Events CL 7 3Ph Default CL 7 3Ph Default Evt CL 7 3Ph Advanced 845 2179 Master Address XX View Modify NA 0 0 31 This is the Com 2 setting for master address from 0 to 31 of the master station contr...

Page 122: ...TU instance on the control for Com 2 Configuration parameters for Modbus are displayed when protocol is available 846 Modbus User Map Selection CL 7 Default View Modify NA CL 7 Default NA NA The selection of the active Modbus protocol map for Com 2 The available options are User 1 User 2 CL 7 Default CL 7 Default Events CL 7 Advanced CL 6 Default CL 6 Default Events CL 7 3Ph Default CL 7 3Ph Defau...

Page 123: ...at MM DD YYYY View Modify NA MM DD YYYY NA NA This setting allows the user to select how the date format will be displayed Options include MM DD YYYY DD MM YYYY YYYY MM DD 943 Time Format 12 Hour AM PM View Modify NA 12 Hour AM PM NA NA This setting allows the user to select whether time will be displayed on the 12 hour or the 24 hour scale Options include 12 Hour AM PM 24 Hour 944 Key Mapping Sel...

Page 124: ...e scroll arrows allows for the selection of the desired file Pressing ENTER with the desired file on the display will bring up CONFIRM on the display Pressing ENTER again will load the setting from the file into the control 952 USB Memory Drive Upgrade Firmware View Admin NA NA NA NA Use this function to upgrade control firmware using a USB drive through the HMI Note that control parameter setting...

Page 125: ...ecurity Code This function code does not have an item in the nested menu system and can only be accessed by using the function code Self test FC 91 After pressing FUNC 91 ENTER and accessing the FC 91 display press ENTER again to select the option and again to confirm When the self test is complete the LCD displays the Self Test Complete screen Press ESC for further keypad use Test LEDs Access thi...

Page 126: ...enance quantities See Section 7 Advanced Control Features Duty cycle monitor for more information on these alarms Contact Life Level 1 Exceeded Contact Life Level 2 Exceeded Sequence of events SOE Use the Sequence of Events menu item to access a list of events No security code is needed to display events a security code is needed to acknowledge an event This section covers displaying the SOE for m...

Page 127: ...ssistance with specific self test messages Indication messages The fourth line of the LCD is used to provide messages associated with menu mode indications These indication messages can be defined with up to 20 characters Displayed during Self Test message PASS ATTENTION ATTENTION MORE ATTENTION LAST FAILURE FAILURE MORE FAILURE LAST Displayed when an invalid function code is entered INVALID FUNCT...

Page 128: ...ALT CONFIG 2 ALT CONFIG 3 Displayed when indicating that changing Internal PT ratio is not applicable because Vin PT configuration is invalid INVALID VIN CONFIG Displayed when indicating inconsistencies between the neutral signal and Tap Position value entered by the user TAP AT NEUTRAL TAP NOT AT NEUTRAL MEASURED TP ACTIVE Displayed when testing the battery TESTING ATTENTION Displayed when contac...

Page 129: ... values are stored in non volatile memory separately for forward and reverse power conditions Demand metering values may be accessed using the keypad under the METERING menu see Table 9 for a list of available metering values under this menu See Table 10 in Section 5 Control programming for information on the function codes associated with demand metering Demand task operation The demand metering ...

Page 130: ...source voltage input some functions will indicate dashes when displayed There are three methods for supplying a source side voltage to the CL 7 control Internal Differential Potential Transformer IDPT source side PT or source side voltage calculation Differential voltage The voltage regulator may be designed and ordered with an Internal Differential PT IDPT The IDPT will be included in the schemat...

Page 131: ...This section will separately explain each mode of operation Since the control retains the reverse metered demand values separate from the forward metered values the metering will also be explained for each mode In determining power direction the control uses one of two methods depending upon the reverse sensing mode in use and the current level detected In most cases the control senses the real co...

Page 132: ...ng to the source bushing Voltage regulation operation will use the reverse direction settings at FC 51 FC 52 FC 53 FC 54 and FC 55 Voltage regulation operation will occur down to a zero current condition because the reverse current sense threshold is not applied As safeguard the locked reverse setting is programmed to prevent voltage regulation runaway in the event forward power flow does occur If...

Page 133: ...rse Sensing Mode is recommended for applications where forward and reverse power are possible The setting is not recommended for applications in which the reverse power is due to a co generational facility It is also not recommended for applications with load currents in the forward or reverse direction that do not meet the current sense threshold When the control is set for Bi directional a measu...

Page 134: ...forward until the current exceeds the 1 threshold in the reverse direction At this time the various parameters use the reverse settings and the Reverse Power indicator turns on The control continues metering in reverse until the current exceeds the 1 threshold in the forward direction and then the parameter scaling reverts back to normal and the Reverse Power indicator turns off OPERATION See Figu...

Page 135: ... for installations where reverse power flow may occur and the real component of the current is below the operator defined threshold FC 57 except where the source of reverse power is a co generation facility or independent power producer METERING See Figure 32 A threshold level of 1 002 A of the full load CT secondary current of 200 A is used in setting the power direction The metering will be forw...

Page 136: ...peration FC 51 55 Figure 33 Bias bi directional mode operation OPERATION See Figure 33 In Bias Bi directional Mode the control shall function in the power flow direction it was in before entering the indeterminate state If the control was in the forward power direction before it entered the indeterminate state it shall use forward settings to determine if it is out of band If the control was in th...

Page 137: ...e two quick taps will exceed the limits Bias Co Generation mode When FC 56 is set for Bias Co Generation a source voltage is required either measured or calculated The traditional Co Generation mode of operation assumes that the primary power source is supplied by a utility substation on the source side physical S bushing of the voltage regulator and that this supply is stiff In this scenario the ...

Page 138: ...ng Figure 35 Loop configured system with Co Gen facility Tie switch is closed Stiff bus on the load bushing of voltage regulator A with true current flow from load to source Stiff bus on the source bushing of voltage regulator B with true current flow from source to load 132 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 139: ...ge The current flow direction will be indicated by the direction of voltage change seen during the test taps If the test tapping and sampling determines a reverse power flow is due to co generation the control will perform forward voltage regulation using reverse settings for set voltage FC 51 bandwidth FC 52 time delay FC 53 and line drop compensation FC 54 and FC 55 If the test tapping and sampl...

Page 140: ...the fixed 1 forward metering threshold is exceeded The reverse power indicator turns off when the forward metering threshold is exceeded The reverse line drop compensation settings FC 54 and FC 55 are used when the current exceeds the fixed 1 reverse metering threshold The demand values acquired during forward power flow are stored as forward metered data but the values are not scaled to reflect t...

Page 141: ...pect to each other The settings include Independent Connected units regulate voltage independently of each other Lead Phase Regulation Similar to Leader Follower the lead regulator determines the tap position for all phases based on conditions on the lead phase Voltage Averaging All regulators are gang operated and on the same tap position with the control regulating based upon the average load vo...

Page 142: ... The regulator settings are set individually for each regulator When entering the settings scroll through the display for each regulator by pressing the right arrow key The multi phase LED with cycle through as the arrow is pressed and will indicate which regulator is active for each specific control parameter The regulator settings include FC 1 to FC 5 and FC 51 to FC 55 Forward and Reverse Direc...

Page 143: ...sured using control windings S2 to G the source voltages are determined with the addition of measured voltages between S4 and G or a source voltage calculation Figure 43 Two type B regulator connected in an open delta What would not traditionally be known when regulators are connected in open delta is the voltages between phases A and C The DeltaCalc feature uses the known values and phasor math t...

Page 144: ... through an inter connected SCADA system When the voltage limiter IVVC integrated volt var control settings are used voltage limiter also takes priority over remote SCADA tapping operations The purpose of the voltage limiter is to protect the consumer from abnormally high or low voltages resulting from Large rapid changes in transmission voltage Abnormal loading of the feeder Inaccurate regulator ...

Page 145: ...P is available as an advance control feature It allows the control to sense system and voltage regulator conditions and turn on the Soft ADD AMP feature in reaction to specified conditions Configurable Logic Activate ADD AMP is controlled by the configurable logic capabilities of the CL 7 control Configurable logic is described in more detail in document MN225015EN CL 7 Regulator Control ProView N...

Page 146: ...s the control active security level to Operate level or above or security override is set to override the Operate level or higher this does not inhibit any SCADA activity To inhibit SCADA writes and resets the local operator should turn the Supervisory switch to Off Note N A local operator wishing to check automatic operation should check to make sure that the Blocking Status FC 69 is set to Norma...

Page 147: ...o EXAMPLE If the number of steps is 3 and the percent per step is 1 5 four successive pulses of voltage reduction will cause the following percentages of reduction 1 5 3 0 4 5 and 0 5 J V 9 B R Control Panel Connection Figure 45 Dry contact connections for remote latching and pulse mode with Voltage Reduction Point 2 reas signed to GPI 2 5 J V 9 B R 120 Vac G Control Panel Connection Figure 46 Whe...

Page 148: ...ontacts are momentarily closed Interposing relays can be used such that raise and lower contact closure cannot occur simultaneously See Figure 41 for recommended connections on a standard back panel with the TB3 terminal board at the bottom of the control cabinet V 9 B R L 1 R 1 Control Panel Connection Raise Lower Blocking Relay Figure 47 Auto tap blocking and remote motor control connections sho...

Page 149: ... 451 will display Alt Config 1 Active Alt Config 2 Active or Alt Config 3 Active For more information on enabling Alternate Configuration settings using Configurable Logic refer to document MN225015EN CL 7 Regulator Control ProView NXG Software Programming Guide or contact your Eaton representative Transducer connections To monitor the load voltage forward direction a transducer nominal 120 Vac in...

Page 150: ...This page is intentionally left blank T 144 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 151: ...ive representation of the compensated voltage The compensated voltage is also available at FC 8 The second line is used to display the in band compensated voltage range The voltage range is dependent on four separate parameters operating mode metering power direction set voltage and bandwidth in the corresponding metering power direction The third line specifies the range of configurable function ...

Page 152: ...nd Low Limits Active High Voltage Limit 121 0 V Low Voltage Limit 119 0 V EXAMPLE 2 Load Voltage 115 0 Limiter 121 0 Load Voltage 115 0 V Voltage Limiting Mode Only High Limit Active High Voltage Limit 121 0 V EXAMPLE 3 Load Voltage 115 0 Limiter Off Load Voltage 115 0 V Voltage Limiting Mode Off Load current When the Load Current key is pressed the LCD will display the following information The f...

Page 153: ...ting and a 3 reverse threshold value would yield a 12 A current threshold The third line displays the operating mode Locked Forward Locked Reverse Reverse Idle Bi directional Neutral Idle Co generation Reactive Bi directional Bias Bi directional Bias Co generation or Reverse Co generation If automatic operation is blocked the fourth line displays the blocking condition If multiple blocking conditi...

Page 154: ...it 14 Note N Both the Soft ADD AMP feature and the physical ADD AMP settings on the Position Indicator will prevent any further lower tap changes This conclusion is based on the assumption that the P I ADD AMP configuration settings entered by the user match the physical position indicator limit settings EXAMPLE 5 Tap Position 15 At Limit P I ADD AMP 14 12 Present tap position 15 Tap Changer above...

Page 155: ...E will display press the ENTER key to confirm saving over the existing file Upon completion the control will display OK TO REMOVE indicating that it is safe to remove the card without compromising the data The green LED above the data port will also go out when it is safe to remove the device If the command is completed with errors a SAVE FAILED message is displayed on the fourth line of the LCD I...

Page 156: ...created will contain either voltage regulation settings or metering data Once the file has been saved onto a USB memory device the file can then be opened using a spreadsheet program on a computer To create the CSV files begin by inserting a USB memory device into the control Access FC 954 and press ENTER to bring up the Settings to CSV option Pressing ENTER again will bring up a line on the contr...

Page 157: ...and control logic The user can program the CL 7 control to use the discrete input states as well as other internal logic conditions to determine the operation of the control Likewise the user can program the CL 7 control to toggle the discrete output states based on internal control logic The input contacts can be activate using an ac or dc voltage see Table 12 Contact I O Option Module Input Rati...

Page 158: ... Control Remote Terminal Unit RTU Not All Remote Connections Shown Shield Shield Optical Isolation Optical Isolation Optical Isolation Optical Isolation Relay Relay Relay Relay Figure 52 Customer connections to Contact I O Module with shielding and surge protection I O functionality is customizable using the Configurable Logic tool in ProView NXG software 150 INSTALLATION OPERATION AND MAINTENANCE...

Page 159: ...able 13 Output ratings Description Rating Maximum Switching Voltage 250 Vac rms or 125 Vdc Maximum Switching Loading Refer to Figure 53 Maximum Pickup Time 8 msec not including control response time Maximum Release Time 15 msec not including control response time Output Protection Shunting type using MOVs and capacitors 1500 Vac rms isolation between coil and contacts Hi Pot Capability 3 150 kV dc...

Page 160: ...t and definitions of available Status alarms EXAMPLE Configuring a Supervisory Active Alarm to be inverted with a Priority of 25 will cause the Alarm LED to flash whenever the Supervisory Switch is in the Off position The Data Alarm type is activated based upon the condition of an analog numeric parameter being above or below a threshold value The operations counters and metering values are availa...

Page 161: ...ach tap changer position The TIME ON TAP data is only viewable using ProView NXG software and is presented in bar graph format see Figure 54 Figure 54 TIME ON TAP sample graph 153 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 162: ...anger The Duty Cycle Monitor functions only on voltage regulators with a Quik Drive tap changer FC 333 displays the worst case value of life used expressed as a percentage to the third decimal point This value may be used to generate two different Data Alarms The first DCM Data Alarm is intended to be configured so that maintenance may be scheduled The suggested setting is 75 The second Data Alarm...

Page 163: ...the defined voltage level and stayed below that level for the defined duration the control records the voltage sag as an event in the sequence of events recorder When the load voltage rises above a defined recovery voltage for a defined recovery period of time the control resets the voltage sag monitor and records another event indicating that the voltage sag has ended A date and time stamped reco...

Page 164: ...ence of Events recorder When the fault current falls below the defined Recovery current level for the time period defined by the Recovery Timer the control will reset Fault Detection and record another event indicating that the fault has ended Fault Detection settings can be made using the dialog box shown above Figure 56 in ProView NXG or through the control HMI using function codes found in the ...

Page 165: ...uccessfully passed The codes are 1 Battery failed test 2 A battery test was already running 3 Battery test was blocked 4 Battery test was not run 5 Auto battery test disabled Figure 58 Auxiliary control box with backup batteries Customer supplied battery power The CL 7 control can be powered using a substation battery with a voltage of 48 to 125 Vdc With this option terminals will be provided on t...

Page 166: ... the control will not power up at all check the power to the control 1 With a voltmeter check the voltage between terminals VS and G The voltage should approximate the set voltage If the voltage is present at terminal VS then the problem is in the control Replace the control 2 Check the voltage disconnect knife switch V1 V6 if present and the current shorting knife switch C on the back panel in th...

Page 167: ...internal or external power check these input points as follows If there are TB1 and TB2 terminal boards check the voltage between TB2 NL and G located on the bottom terminal board on the control assembly back panel If there is no voltage and there is voltage at TB1 NL the problem is in the connections in the wiring harness on the back panel If there is voltage on TB2 NL and no neutral light the pr...

Page 168: ...t MN225008EN VR 32 Voltage Regulator with Quik Drive Tap Changer Installation Operation and Maintenance Instructions 6 If there is no voltage measurement in either Step 2 or 4 make a corresponding measurement from R3 to G and L3 to G on lower terminal board TB2 or TB3 7 If the voltages measured in Step 6 are approximately the set voltage value then the fault is likely a loose connection or a fault...

Page 169: ...in manual mode by the RAISE LOWER toggle switch If the voltage signal is present the problem is either in the control connector or the control 3 If the voltage signal is not present at R1 and L1 R3 and L3 if present the problem could be in the back panel wiring harness connections at TB1 R1 or L1 if they are present the control cable junction box connections or the holding switch on the tap change...

Page 170: ...HS If no voltage is present at TB3 HS or TB1 HS when present the problem is in the control cable junction box cover or the holding switch located inside the regulator itself Check cable continuity up to the junction box If it appears normal the problem is the holding switch To replace the holding switch see documents S225 12 1 QD3 Quik Drive Voltage Regulator Tap Changer Manual MN225012EN QD5 Quik...

Page 171: ...the back panel The switch should be open If the C is closed the current transformer is shorted and no current reading is available Control calibration WARNING Explosion Hazard Verify that both the neutral light and the position indicator hand indicate neutral when the tap changer is physically in the neutral position Lack of synchronization will cause an indefinite indication of NEUTRAL Without bo...

Page 172: ...o the EXTERNAL SOURCE terminals 4 Place the power switch on External Power 5 Adjust the current source to provide 0 200 A to the control as read on the reference ammeter 6 Before calibration can be performed Security Level 3 must be activated by entering the proper security code at FC 99 Security Code The default security code is Admin FUNC 99 ENTER Admin default ENTER 7 Access FC 48 Current Calib...

Page 173: ...2 E2 P2 91 7 1 91 7 1 91 7 1 55 1 55 1 55 1 55 1 55 1 127 120 110 127 120 115 110 104 119 5 120 119 119 1 120 120 5 119 115 4 96 1 91 7 1 84 1 1 58 2 1 55 1 1 52 7 1 50 4 1 47 7 1 15000 15000 14400 13800 13200 12000 11000 10000 8600 E1 P1 E1 P1 E1 P1 E1 P1 E1 P1 E2 P2 E2 P2 E3 P3 120 1 120 1 120 1 120 1 120 1 92 7 1 92 7 1 72 9 1 120 120 115 110 104 120 110 120 125 120 120 120 115 4 118 7 117 7 11...

Page 174: ...75 875 875 875 875 833 1093 1093 1093 1093 1093 13800 69 50 55 60 68 80 138 100 110 120 135 160 207 150 165 180 203 240 276 200 220 240 270 320 414 300 330 360 405 480 500 362 398 434 489 579 552 400 440 480 540 640 667 483 531 580 652 668 833 604 664 68 668 668 14400 72 50 55 60 68 80 144 100 110 120 135 160 288 200 220 240 270 320 333 231 254 277 312 370 416 289 318 347 390 462 432 300 330 360 4...

Page 175: ...300 330 360 405 480 264 400 440 480 540 640 330 500 550 600 668 668 396 600 660 668 668 668 11000 55 50 55 60 68 80 110 100 110 120 135 160 165 150 165 180 203 240 220 200 220 240 270 320 330 300 330 360 405 480 440 400 440 480 540 640 550 500 550 600 668 668 660 600 660 668 668 668 15000 75 50 55 60 68 80 150 100 110 120 135 160 225 150 165 180 203 240 300 200 220 240 270 320 450 300 330 360 405 ...

Page 176: ...egrated into Terminal Board HSL Holding Switch Lower HSR Holding Switch Raise IRS Indicator Reset Solenoid Position Indicator JB Junction Box on the Regulator Cover JBB Junction Box Terminal Board on the Cover LLS Lower Limit Switch Position Indicator LLS Lower Logic Switch Tap Changer LSS Lower Safety Switch MC Motor Capacitor MF Motor Fuse MR Motor Resistor NL Neutral Light NLS Neutral Light Swi...

Page 177: ...169 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 178: ...Ratio Correction Transformer RLS Raise Limit Switch Position Indicator RLS Raise Logic Switch Tap Changer RSS Raise Safety Switch SCP Short Circuit Protection TB Control Terminal Board TCB Tap Changer Terminal Board V1 PT Voltage Interrupting Switch V6 DPT Voltage Interrupting Switch VM Motor Voltage VS Sensing Voltage VTT Voltage Test Terminals Notes 1 Portions of schematic shown in dotted enclos...

Page 179: ...Note N Portion of schematic shown in dotted enclosures is located in regulator tank 171 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 180: ...osition Indicator JB Junction Box on the Regulator Cover JBB Junction Box Terminal Board on the Cover Note N Portion of schematic shown in dotted enclosures is located in regulator tank Figure 64 Multi phase motor schematic 172 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 181: ...Device PS Power Switch RCT Ratio Correction Transformer RGJ Removable Ground in Junction Box RLS Raise Limit Switch Position Indicator RLS Raise Logic Switch Tap Changer RSS Raise Safety Switch SCP Short Circuit Protection TB Control Terminal Board TCB Tap Changer Terminal Board VM Motor Voltage VR Voltage Regulator VS Sensing Voltage 173 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN22500...

Page 182: ...Figure 65 Multi phase metering schematic 174 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 183: ...r JBB Junction Box Terminal Board on the Cover NL Neutral Light PD Potential Opening Device PS Power Switch RCT Ratio Correction Transformer SCP Short Circuit Protection TB Control Terminal Board VS Sensing Voltage VTT Voltage Test Terminals 175 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 184: ...Figure 66 Standard back panel signal circuit 176 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 185: ...TB7 8 6 5 J G G L3 R3 HS C3 C1 VM VS VS BR V7 V9 R C HSC V9B NLB L B R B HSB EPO NLC V9C VMB VMC VSB VSC VOB VOC VSC V7B V7C C1B C3B C1C C3C TS TSP TSC TSN TB5 2 BLK TB1 15 BLK TB5 1 BLK TB4 11 WHT BRN TB7 1 WHT TB4 7 WHT BRN TB1 6 BLK TB7 9 RED TB7 20 GRN TB4 2 BLK TB4 1 BLK TB5 17 BLK TB5 18 BLK TB7 10 RED TB7 21 GRN TB7 11 RED TB7 22 GRN TB4 10 WHT TB2 15 BLK TB3 15 BLK TB7 10 RED TB7 11 RED TB...

Page 186: ...This page is intentionally left blank 178 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 187: ...This page is intentionally left blank 179 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MN225003EN April 2018 CL 7 Voltage Regulator Control ...

Page 188: ...nited States Eaton com cooperpowerseries 2018 Eaton All Rights Reserved Printed in USA Publication No MN225003EN April 2018 Eaton is a registered trademark All trademarks are property of their respective owners For Eaton s Cooper Power series product information call 1 877 277 4636 or visit www eaton com cooperpowerseries SAFETY FOR LIFE ...

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