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IB140015EN

Instructional Booklet

Page

 

28

Effective: August 2014

ATC-900 Magnum Tranfer Switch O & M Manual

Figure 37. Magnum Bypass Lights.

The right door control panel has following standard features:

1. BLUE light to indicate if the Source 1 switching device is iso-

lated (only if the Source 1 switching device is racked out).

2. BLUE light to indicate if the Source 2 switching device is iso-

lated (only if the Source 2 switching device is racked out).

3. RED light to indicate if the Source 1 bypass switching device 

is closed.

4. RED light to indicate if the Source 2 bypass switching device 

is closed.

7.2 Automatic Operation

The intelligence/supervisory circuits on Eaton transfer switches 

constantly monitor the condition of both the Source 1 and Source 

2 power sources. These circuits automatically initiate an immedi-

ate transfer of power from the Source 1 to the Source 2 power 

source when the power source fails or the voltage level drops 

below a preset value.  Transfer back to the Source 1 power 

source is automatic upon return of the Source 1 power source.
Monitoring the power source is always performed on the line side 

of the power source to which the switch is connected.  The 

Source 1 power source is the preferred source and the transfer 

switch will always seek this source when it is available.

7.3 Bypassing the Transfer Switch

For a Bypass type switch, there are instructions on the front of 

the door and will be changed depending on the options,

7.3.1 Source 1 to Source 1 Bypass

The Source 1 switching device can be bypassed and isolated by 

the following sequence (Figures 36, 37, 38, and 39):
1. Move the generator selector switch to the OFF position to 

avoid nuisance starts.

2. Close the Source 1 bypass switch manually.  The Source 1 

bypass RED light will illuminate.

3. Remove J7 Plug from ATC-900 controller. The switch may 

contain a Maintenance switch (9B) or a Test switch (6H) and 

in these cases removal of the J7 power connector is not nec-

essary. Instructions are provided on the door.

4. Open and rack out the Source 1 switching device (see Section 

6). The Source 1 isolated BLUE light will illuminate and the 

Source 1 position energized GREEN LED on the ATC-900 con-

troller will no longer be illuminated.

5. Inspect and/or perform the needed maintenance on the Source 

1 switching device.

6. Rack in the Source 1 switching device (see Section 6).  The 

Source 1 switching device will automatically recharge when it 

is in the CONNECT position. 

7. Reconnect J7 plug back onto the ATC-900 controller.
8. ATC-900 controller will automatically sense the availability of 

the preferred Source 1 and will connect the Source 1 switch-

ing device. Source 1 isolated BLUE light will no longer be illu-

minated and the Source 1 position energized GREEN LED will 

be illuminated.

9. Open the Source 1 bypass switch.  The Source 1 bypass RED 

light will no longer be illuminated.

10. Move the generator selector switch to the AUTO position
11. The Source 1 switching device is now back in automatic oper-

ation.

7.3.2 Source 2 to Source 2 Bypass

The Source 2 switching device can be bypassed and isolated by 

the following sequence (considering Source 2 is the only source 

available):
1. Move the generator selector switch to the RUN position to 

avoid losing power to source 2.

2. Close the Source 2 bypass switch manually. The Source 2 

bypass RED light will illuminate.

3. Remove J7 Plug from ATC-900 controller. The switch may 

contain a Maintenance switch (9B) or a Test switch (6H) and 

in these cases removal of the J7 power connector is not nec-

essary. Instructions are provided on the door.

4. Open and rack out the Source 2 switching device 

(see Section 6).  The Source 2 isolated BLUE light will illumi-

nate and the Source 2 position energized RED LED on the 

ACT-900 controller will no longer be illuminated.

5. Inspect and/or perform the needed maintenance on the Source 

2 switching device.

6. Rack in the Source 2 switching device (see Section 6). The 

Source 2 switching device will automatically recharge when in 

the CONNECT position. 

7. Reconnect J7 plug back onto the ATC-900 controller.
8. ATC-900 controller will automatically sense the availability of 

the Source 2 and will connect the Source 2 switching device. 

Source 2 isolated BLUE light will no longer be illuminated and 

the Source 2 position energized RED LED will be illuminated.

 

WARNING

THE CLOSED TRANSITION PRODUCT CONTAINS A SPECIAL CON-
TACT ARRANGEMENT (OVERLAPPING CONTACTS). MISUSE CAN
RESULT IN DEATH, SEVERE PERSONAL INJURY, AND/OR PROPERTY
DAMAGE.

Summary of Contents for ATC-900

Page 1: ...scription Page Introduction 3 Receiving Handling and Storage 10 Equipment Description 10 Installation and Wiring 16 Operation 22 Drawout and Fixed Switching Devices 24 Operation of the Bypass Isolatio...

Page 2: ...TALLATION OPERATION OR MAINTENANCE AND ALL DETAILS AND VARIA TIONS OF THIS EQUIPMENT DO NOT PURPORT TO BE COVERED BY THESE INSTRUCTIONS IF FURTHER INFORMATION IS DESIRED BY THE PURCHASER REGARDING HIS...

Page 3: ...lost from the Source 1 power source the transfer switch transfers the load to the Source 2 power source This transfer can be automatic or manual depending upon the type of transfer switch equipment b...

Page 4: ...trically operated and bypass isolation transfer switch are the available types for the configuration described in this manual Operation of the ATS and the bypass isolation switch only are dis cussed i...

Page 5: ...rs with short time ratings UL 1066 short time withstand rating SOURCE 1 SOURCE 1 SOURCE 1 SOURCE 1 BYPASS SOURCE 1 SOURCE 1 SOURCE 1 AVAILABLE SOURCE 2 ISOLATED ISOLATED POSITION SOURCE 2 POSITION SOU...

Page 6: ...esign Bypass iso lation automatic transfer switches are provided with all drawout type designs In addition the 4000A and 5000A designs come standard with drawout magnum power devices Figure 6 The Magn...

Page 7: ...s connects to provide for the drawout functioning The operating mechanism is a two step stored energy mechanism either manu ally or electrically operated When withdrawn on the extendable carriage rail...

Page 8: ...wo slotted mounting holes to facilitate mounting 1 4 Transfer Switch Catalog Number Identification Transfer switch equipment catalog numbers provide a significant amount of relevant information that p...

Page 9: ...les Position 8 2 2 poles 3 3 poles 4 4 poles Enclosure Position 14 S NEMA 1 R NEMA 3R T Thru Door Design Logic Certification Position 15 U UL Listed R UL Recognized X No Listing V 9 MG B 3 X R U Frame...

Page 10: ...ed in a safe place 2 2 Handling As previously mentioned the transfer switch equipment is pack aged for fork lift movement Protect the equipment from impact at all times and DO NOT double stack Once th...

Page 11: ...ermal and short circuit protection in either or both switching devices is available Section 3 6 These continuous duty devices are rated for all classes of loads In addition they have high dielectric s...

Page 12: ...CLOSED posi tion and the status of the stored energy mechanism The switching device is closed by energizing a solenoid that releases the spring mechanism A shunt trip will open the switch ing device...

Page 13: ...not on the outside the switch is older than November of 2014 Taps are available to switch out see section 4 6 for instructions Taps are provided for 208 240 480 600 for North America and 220 380 415 f...

Page 14: ...a brief description The feature numbers corresponds to the internal codes and some of these numbers may be on the product drawings Also see Table 5 ATC 900 Fea tures for a compact list Table 5 also in...

Page 15: ...door and door mounted devices The hinges have removable hinge pins to facilitate door removal The doors are supplied as standard with thumbscrew and padlock latches Cable entry holes are the customer...

Page 16: ...ays or cover the logic in a way that restricts adjustments Maintain proper electrical clearances between live metal parts and grounded metal For installation and maintenance purposes the Source 1 and...

Page 17: ...rify that the cables comply with local electrical codes Standard ATS equipment as supplied from the factory will accommodate the wire sizes shown in Table 5 Carefully strip the insulation from the pow...

Page 18: ...pulled into position Step 5 Carefully strip the insulation from the power cables Avoid nicking or ringing of the conductor strands Pre pare the stripped conductor termination end by cleaning it with...

Page 19: ...rce 2 ET1 The control power transformers are mounted behind a removable panel see Figure 22B Figure 22 Transformer and Taps Figure 22A Figure 22B Remove the transformer pack cover by loosening the 4 s...

Page 20: ...ctions are located there The S2 generator start s terminal blocks are red in color Note Prior to making the engine start connection to the switch on bypass isolation units set the engine generator con...

Page 21: ...om the con troller These are wired out from the ATC 900 to terminal blocks for easier access With I O Modules there could be up to 20 in and 20 out Form C available Some I O may be fixed depending on...

Page 22: ...indicator window shows whether the switch is open or closed Figure 25 Close Switch by Pushing Close Button 5 2 Automatic Transfer Switch The operating sequence of an ATS is dictated by the switch s s...

Page 23: ...Logic Connectors 3 Verify OPEN flags 7805C60H05 MANUAL CLOSE BUTTON Operating Instructions Do Not Use Without Reading Manual OVERLAPPING CONTACTS must be Synchronized SOURCE 1 AND SOURCE 2 WARNING 78...

Page 24: ...be completed 6 1 1 Switching Device Positioning The Magnum drawout switching device has four normal positions REMOVE Withdrawn Figure 29 DISCONNECT Figure 32 TEST Figure 31 CONNECT Figure 30 The REMOV...

Page 25: ...om Instructional Booklet Effective August 2014 Page 25 ATC 900 Magnum Tranfer Switch O M Manual Figure 30 Switching Device in the CONNECT Position Figure 31 Switching Device in the TEST Position Figur...

Page 26: ...rs See Figure 30 through 33 Red Connect Yellow Test and Green Disconnect To remove the switching device from its compartment follow the procedure just described using a counter clockwise ratcheting mo...

Page 27: ...e following standard features 1 AMBER LED on the ATC 900 Controller to indicate if the Source 1 power source is available 2 AMBER LED on the ATC 900 Controller to indicate if the Source 2 power source...

Page 28: ...Source 1 position energized GREEN LED on the ATC 900 con troller will no longer be illuminated 5 Inspect and or perform the needed maintenance on the Source 1 switching device 6 Rack in the Source 1 s...

Page 29: ...Hammer Phase Phase Phase Phase Ground Digitrip 3000 Operatio High Commun Time Overcurrent Curve Shape Pickup x In Time Multiplier Time Program Phase Ground RMS Settings Test Time Trip Cause Short Del...

Page 30: ...ically close and Source 1 position energized GREEN LED will be illu minated 11 Move the generator selector switch to the AUTO position 12 The Source 1 switching device is now back in automatic oper at...

Page 31: ...illuminated 2 Close the Source 1 bypass switching device manually and the Source 1 bypass RED light will illuminate 3 Move the generator selector switch to the OFF or AUTO posi tion Section 8 Testing...

Page 32: ...with the other procedures If NO Go through section 8 2 4 first before continuing Step 3 Is the Source 2 switch OPEN If YES Proceed to Step 5 If NO Proceed to Step 4 Step 4 Measure the voltage between...

Page 33: ...led for any safety hazards including personnel safety and fire hazards Exposure to certain chemical vapors can cause deterioration of electrical connections Inspect for accumulated dirt loose hardware...

Page 34: ...placement instructions 9 3 1 Cover Removal and Replacement A 3 8 wrench or socket and ratchet is required to perform this procedure Cover Removal Step 1 Locate the bolts used to secure the cover to th...

Page 35: ...ding on certain options ordered The best way to order a harness is to call tech support or sales with the GO number There is a new top shelf for the switch that moves some compo nents that do not need...

Page 36: ...ional Booklet Page 36 Effective August 2014 ATC 900 Magnum Tranfer Switch O M Manual Figure 45 Rear of Switch SENSING HARNESS 68C8190G02 4 0 to 500 KCMIL NEUTRAL TERMINAL AL D2247A22T OR 500 to 750 KC...

Page 37: ...IB140015EN For more information visit www Eaton com Instructional Booklet Effective August 2014 Page 37 ATC 900 Magnum Tranfer Switch O M Manual Notes...

Page 38: ...Instructional Booklet Page 38 Effective August 2014 ATC 900 Magnum Tranfer Switch O M Manual For more information visit www Eaton com IB140015EN Notes...

Page 39: ...IB140015EN For more information visit www Eaton com Instructional Booklet Effective August 2014 Page 39 ATC 900 Magnum Tranfer Switch O M Manual Notes...

Page 40: ...ARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or oth...

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