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I.B. ATS-AG03

Page 15

Effective 7/00

USE OF CABLE LUGS NOT DESIGNED FOR THE
TRANSFER SWITCH MAY CAUSE HEATING PROB-
LEMS. BREAKER LUGS ONLY MOUNT TO THE
BREAKER,WHILE TRANSFER SWITCH LUGS
MOUNT TO BOTH THE BREAKER AND THE BUS
BAR BEHIND THE BREAKER. FOR INSTALLATION
INSTRUCTIONS, REFER TO THE INSTRUCTION
LEAFLET SUPPLIED FOR THE SPECIFIC LUGS.

TO HELP PREVENT COMPONENT DAMAGE OR
FUTURE MALFUNCTIONS, USE EXTREME CARE TO
KEEP CONTAMINANTS OUT OF THE TRANSFER
SWITCH EQUIPMENT WHEN MAKING POWER
CABLE CONNECTIONS.

RUN POWER CABLE THROUGH THE GUTTER
SPACE PROVIDED TO THE RIGHT OF POWER
PANEL. DO NOT ROUTE THE POWER CABLES
BEHIND OR TO THE LEFT OF THE POWER PANEL.
RUNNING THE CABLES BEHIND OR TO THE LEFT
OF THE POWER PANEL COULD INTERFERE WITH
THE PROPER OPERATION OF THE TRANSFER
SWITCH.

Test all power cables prior to connection to the unit to
ensure that conductors or cable insulation have not
been damaged while being pulled into position.

Power cables are to be connected to solderless screw
type lugs located on the transfer switch switching
devices. Refer to the separate Customer Wiring Booklet
supplied with the transfer switch equipment for power
termination Verify that the lugs supplied will accommo-
date the power cables being used. Also verify that the
cables comply with local electrical codes. Standard
transfer switch equipment, as supplied from the factory,
will accommodate the wire sizes shown in Table 4.2.

Carefully strip insulation from the power cables to avoid
nicking or ringing of the conductor strands. Prepare the
stripped conductor termination end by cleaning it with a
wire brush. If aluminum conductors are used, apply an
appropriate joint compound to the clean conductor sur-
face area.

IMPROPER POWER CABLE CONNECTIONS CAN
CAUSE EXCESSIVE HEAT AND SUBSEQUENT
EQUIPMENT FAILURE.

Tighten cable lugs to the torque identified on the label
affixed to the unit immediately adjacent to the lugs.

4.6 WIRING

POWER CONDUCTORS AND CONTROL WIRING
MAY HAVE VOLTAGE PRESENT THAT CAN CAUSE
SEVERE PERSONAL INJURY OR DEATH. 
DE-ENERGIZE ALL POWER OR CONTROL CIRCUIT
CONDUCTORS BEFORE BEGINNING TO PERFORM
ANY WIRING ACTIVITY TO OR WITHIN THE TRANS-
FER SWITCH EQUIPMENT.

Power sources, load conductors and control wiring
should be connected to locations as indicated in the
Customer Wiring Booklet supplied with the transfer
switch equipment. 

CHECK THE TRANSFER SWITCH EQUIPMENT
NAMEPLATE FOR RATED VOLTAGE. IT SHOULD
BE THE SAME AS THE NORMAL AND EMERGENCY
LINE VOLTAGES. OPERATING THE EQUIPMENT ON
IMPROPER VOLTAGE CAN CAUSE EQUIPMENT
DAMAGE.

!

CAUTION

!

CAUTION

!

CAUTION

Table 4.2  Transfer Switch Equipment Wire Sizes

Transfer Switch

Wire Size

Number of Cables

Ampere Rating

Ranges

per Phase

30-100

#14-3/0

1

150-200

#6-300MCM

1

300

#3-350MCM

1

400

#3-350MCM

2

400 (optional)

#1-500MCM

2

600  

#1-500MCM

2

!

WARNING

!

CAUTION

Summary of Contents for AGswitch

Page 1: ...I B ATS AG03 Effective July 2000 Supersedes I B ATS AG02 dated October 1998 Cutler Hammer Instructions for Cutler Hammer AGswitch Automatic Transfer Switch 30 600 Amperes...

Page 2: ......

Page 3: ...THAT CAN CAUSE DEATH OR SEVERE PERSONAL INJURY FOLLOW PROPER INSTALLATION OPERATION AND MAINTENANCE PROCEDURES TO AVOID THESE VOLTAGES WARNING TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION BO...

Page 4: ...cts 5 3 2 3 Transfer Mechanism 300 600A 5 3 2 4 Transfer Mechanism 30 200A 5 3 3 Microprocessor Based Logic Panel 6 3 4 Options 6 3 5 Enclosure 8 3 6 Standards 8 SECTION 4 INSTALLATION AND WIRING 4 1...

Page 5: ...fer Switch Continues to Cycle and Transfer Switch will not Stop in Position 22 6 2 3 Transfer Switch will not Automatically Transfer to Normal 22 6 2 4 Transfer Switch will not Automatically Transfer...

Page 6: ...Approximate Weights 11 4 2 Automatic Transfer Switch Power Panel 150A Model 12 4 3 Mounted Load Lug Assembly 300 600A Models 14 5 1 Transfer Switch Manual Operating Handle in Use 300 600A Models 17 5...

Page 7: ...NS All safety codes safety standards and or regulations must be strictly observed in the installation operation and maintenance of this device THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PROCEDU...

Page 8: ...Cutler Hammer transfer switch is a rugged com pact design that used molded case switches to transfer essential loads from one power source to another Figures 1 2 300 600A and 4 2 30 200A Molded case...

Page 9: ...transfer switch equip ment is enclosed in a NEMA 3R enclosure and is listed for UL CSA applications 12 13 14 15 Positions 1 2 Position 3 Position 4 Positions 5 6 Basic Switching Device Control Switchi...

Page 10: ...rdboard lid covers the entire opening The shipment is secured and further pro tected with shrink wrap Do not discard the packing material until the equipment is ready for installation Once the top pac...

Page 11: ...ds open or enclosed In addition they have high dielectric strength heavy duty switching and withstand capabilities and high inter ruption capacity This transfer switch incorporates Cutler Hammer type...

Page 12: ...ons under normal operating conditions are as follows Tolerance for voltage sensing function 2 of setting Tolerance for frequency sensing function 0 2 Hz of setting Accuracy of time delay range 2 of se...

Page 13: ...1800 seconds This option is can be programmed using the membrane switch See section 7 3 for fur ther details on settings 5 Frequency Voltage Sensing for Emergency Source Standard This option enables...

Page 14: ...door hinges regardless of enclosure size this ensures proper support of the door and door mounted devices Figures 3 5 and 4 1 The hinges have removable hinge pins to facilitate door removal Certain p...

Page 15: ...ing contacts Standard UL1008 for automatic transfer switches lists devices under the reexamination program which only requires a continual physical reex amination of the components used in the product...

Page 16: ...y discuss them with your Cutler Hammer representative I B ATS AG03 Page 10 Effective 7 00 Check to make certain that there are no pipes wires or other mounting hazards in the immediate mounting area t...

Page 17: ...I B ATS AG03 Page 11 Effective 7 00 Figure 4 1 DImensions of Enclosed Automatic Transfer Switch and Approximate Weights FD 30 200A...

Page 18: ...2 Effective 7 00 Figure 4 2 Automatic Transfer Switch Power Panel 100A Model Emergency Power Source Connection Pivot Bolt Normal Power Source Connection Load Connections Transfer Mechanism Engine Star...

Page 19: ...ket to the upper rear portion of the power panel The load lug assembly can now be removed as one unit Note that there are I B ATS AG03 Page 13 Effective 7 00 With the enclosed transfer switch equipmen...

Page 20: ...lts located in the rear of the enclosure This will line up the four correct mounting holes in the power panel with the pre tapped inserts in the rear of the enclosure Step 10 With the power panel held...

Page 21: ...Standard transfer switch equipment as supplied from the factory will accommodate the wire sizes shown in Table 4 2 Carefully strip insulation from the power cables to avoid nicking or ringing of the c...

Page 22: ...utral is covered in Article 250 of NFPA 70 Generally this will involve the following if the Transfer Switch is applied as Service Equipment 1 The Neutral MUST be grounded to a system ground which may...

Page 23: ...MANUAL OPERATION 300 600A The manual operating handle can be used to create the rotational motion required to open and close the main contacts through a rigid mechanical interlocking system Figure 5...

Page 24: ...dard features and select ed options Operation of an automatic transfer switch during normal source failure and normal source restora tion will be described here with only standard options included on...

Page 25: ...normal relay to pickup The normal relay closes certain contacts while open ing others This starts the return to the normal power source and normal transfer switch operation During this sequence the e...

Page 26: ...Insure that all safety precautions are taken and that all WARNINGS and CAUTIONS are observed I B ATS AG03 Page 20 Effective 7 00 6 1 2 NO VOLTAGE STEPS With no voltage available on either power sourc...

Page 27: ...ansfer if an automatic transfer is initiat ed during the manual transfer 6 2 PROBLEM SOLVING HAZARDOUS VOLTAGES IN AND AROUND TRANS FER SWITCH EQUIPMENT DURING THE PROBLEM SOLVING PROCESS CAN CAUSE PE...

Page 28: ...ed next to the motor mechanism Step 2 Using the manual handle ratchet the Transfer Switch into the Normal position With an ohmmeter veri fy continuity between pins P1 7 and P1 8 Yes See step 3 No Chec...

Page 29: ...tinuity between TB1 21 and the neutral assem bly and repair if required No Troubleshoot wire harness from J3 on the controller to the line side of the EMER GENCY switching device Step 4 Verify good ba...

Page 30: ...grammed using the controller The normal frequency settings are 50 or 60 Hz Available dropout settings for the under frequency function are at 60 Hz nominal 90 97 of the nominal system frequency at 50...

Page 31: ...360 450 80 96 166 176 192 304 320 332 384 480 Std UV Dropout 85 102 177 187 204 323 340 353 408 510 90 108 187 198 216 342 360 374 432 540 Std UV Pickup 95 114 198 209 228 361 380 394 456 570 100 120...

Page 32: ...uled basis Since equipment maintenance will consist mainly of keeping the equipment clean the frequency of main tenance will depend to a large extent on the cleanliness of the surrounding If a signifi...

Page 33: ...c Inspect molded case switching devices for dust Remove dust dirt soot grease moisture and corrosion dirt soot grease moisture or corrosion contamination from the surface of the switching device using...

Page 34: ...I B ATS AG03 Page 28 Effective 7 00...

Page 35: ......

Page 36: ...tract between the purchaser and Cutler Hammer NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PAR TICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEAL...

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