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15

Instruction Book    

IB182012EN   March 2017   www.eaton.com

50DH-VR-50AXU / 50XU / 75U / 75ARU - 600 / 1200A

Replacement Circuit Breaker

the circuit breaker electrically and a shunt trip to trip (open) the 

circuit breaker electrically. A second shunt trip or an undervoltage 

release are available optional devices.
The electrical motor operator can be installed in the field. Manually 

operated circuit breakers are pre-wired to readily accept this change.  

4.7   TRIP-FREE OPERATION

When the manual trip button is held pressed, any attempt to close 

the circuit breaker will be prevented.

4.8   ANTI-PUMP FEATURE

The VCP-TR circuit breaker has a standard mechanical anti-pump 

feature. If the circuit breaker is open, it only accepts one attempt to 

reclose when the close command continues uninterrupted.

4.9   LATCH CHECK SWITCH

Any VCP-TR circuit breaker capable of being electrically closed is 

provided with a latch check switch. The latch check switch ensures 

that all closing conditions are met before the circuit breaker can be 

electrically closed.

4.10   TIMING

The opening and closing times for the circuit breakers vary 

depending upon the control voltage and the power rating. Typical 

values for VCP-TR circuit breakers are given below:

Closing Time

 (from initiation of close signal to contact close) 

- 60 milliseconds

Opening Time

 (from initiation of trip signal to contact break) 

- 60 to 73 milliseconds

Reclosing Time

 (from initiation to trip signal to contact close) 

- 250 milliseconds

4.11   SECONDARY DISCONNECT BLOCK

The circuit breaker control circuit is connected to the switchgear 

control through an 18-point secondary disconnect block (Figure 

Set 3.3). The movable slide arrangement is provided to allow for 

block extension during operational checks with the circuit breaker 

in the “TEST” position. The contacts engage automatically when 

the circuit breaker is racked into the “CONNECT” position, or it can 

be engaged while the circuit breaker is in the “TEST” position by 

releasing the latch pin and pushing forward on the slider located at 

the lower left hand of the circuit breaker frame. The socket half of 

the connection is located in the switchgear and a jumper of multi-

conductor cable, included with the switchgear, can complete with 

control connections (for testing) when the circuit breaker is in the 

“WITHDRAWN” position as described in Section 3. The latch pin 

causes the secondary disconnect block to disengage whenever the 

circuit breaker is racked out of the “CONNECT” position.

4.12   INTERLOCKS

 DANGER

INTERLOCKS ARE PROTECTIVE DEVICES FOR PERSONNEL AND 

EQUIPMENT. DO NOT BYPASS, MODIFY, OR MAKE INOPERATIVE ANY 

INTERLOCKS. DOING SO COULD CAUSE DEATH, SERIOUS PERSONAL 

INJURY, AND/OR PROPERTY DAMAGE.

There are several interlocks built into the VR-Series vacuum 

replacement circuit breakers. Each of these interlocks, though 

different in form, duplicate or exceed in function that of the original 

circuit breaker. These interlocks exist to safeguard personnel and 

equipment. The basic premise behind the interlocking arrangement 

on the vacuum replacement circuit breaker is that the circuit breaker 

must not be inserted into or removed from a live circuit while the 

main contacts are closed. Also considered in the interlocking is that 

the circuit breaker should pose no greater risk than necessary to the 

operator in or out of the cell. In addition to the original  interlocks, 

VR-Series circuit breakers provide an anti-close interlock.

at the ends of the conductors provide means for connecting 

and disconnecting the circuit breaker to the bus terminals in the 

switchgear compartment.

4.5   STORED ENERGY MECHANISM

The spring-type stored energy operating mechanism is mounted 

on the circuit breaker frame and in the front of the circuit breaker. 

Manual closing and opening controls are at the front panel (Figure 

Set 3.3). They are accessible while the circuit breaker is in any of its 

four basic positions. (See Section 5 in this manual)
The mechanism stores the closing energy by charging the closing 

springs. When released, the stored energy closes the circuit breaker, 

charges the wipe and resets the opening springs. The mechanism 

may rest in any one of the four positions shown in Figure 4.9 as 

follows:
a. Circuit breaker open, closing springs discharged.
b. Circuit breaker open, closing springs charged.
c. Circuit breaker closed, closing springs discharged.
d. Circuit breaker closed, closing springs charged.
The mechanism is a mechanically “trip-free” design. Trip-free is 

defined later in this section.
In normal operation the closing spring is charged by the spring 

charging motor, and the circuit breaker is closed electrically by the 

switchgear control circuit signal to energize the spring release coil. 

Tripping is caused by energizing the trip coil through the control 

circuit.
For maintenance inspection purposes the closing springs can be 

charged manually by using the handle located at the front of the 

mechanism and the circuit breaker can be closed and tripped by 

pushing the “ON” and “OFF” buttons on the front panel.

 DANGER

KEEP HANDS AND FINGERS AWAY FROM CIRCUIT BREAKER’S INTERNAL 

PARTS WHILE THE CIRCUIT BREAKER CONTACTS ARE CLOSED OR THE 

CLOSING SPRINGS ARE CHARGED. THE CIRCUIT BREAKER CONTACTS 

MAY OPEN OR THE CLOSING SPRINGS DISCHARGE CAUSING CRUSHING 

INJURY. DISCHARGE THE SPRINGS AND OPEN THE CIRCUIT BREAKER 

BEFORE PERFORMING ANY MAINTENANCE, INSPECTION OR REPAIR ON 

THE CIRCUIT BREAKER.

THE DESIGN OF THIS CIRCUIT BREAKER ALLOWS MECHANICAL CLOSING 

AND TRIPPING OF THE CIRCUIT BREAKER WHILE IT IS IN THE “CONNECT” 

POSITION. HOWEVER, THE CIRCUIT BREAKER SHOULD BE CLOSED 

MECHANICALLY ONLY IF THERE IS POSITIVE VERIFICATION THAT LOAD 

SIDE CONDITIONS PERMIT. IT IS RECOMMENDED THAT CLOSING THE 

CIRCUIT BREAKER IN THE “CONNECT” POSITION ALWAYS BE DONE WITH 

THE CUBICLE DOOR CLOSED. FAILURE TO FOLLOW THESE DIRECTIONS 

MAY CAUSE DEATH, PERSONAL INJURY, OR PROPERTY DAMAGE.

ELECTRICAL TRIPPING CAN BE VERIFIED WHEN THE CIRCUIT BREAKER IS 

IN THE “TEST” POSITION.

4.6   ELECTRICAL POSITION

For electrically operated circuit breakers, the springs are normally 

charged through the use of a rugged electrical motor operator. The 

springs can, however, be manually charged. To manually charge the 

springs, insert one finger in the recess behind the charging handle 

and pull out. This permits a hand to grasp the handle and begin 

charging. It takes a number of downward strokes on the charging 

handle to complete the manual charging process. Keep in mind that 

it is possible to manually recharge the springs immediately after 

closing the circuit breaker and before it has been tripped open.
Electrically operated circuit breakers can also be manually closed 

and opened through the use of the front mounted manual “ON” and 

manual “OFF” push-buttons. A factory supplied electrically operated 

circuit breaker is equipped as standard with a spring release to close 

Summary of Contents for 50DH-VE-50AXU-1200A

Page 1: ...struction Book IB182012EN 50DH VR 50AXU 50XU 75U 75ARU 600 1200A Replacement Circuit Breaker Supersedes March 2003 Effective 50DH VR 50XU 75ARU 1200A Rear Racking Device 50DH VR 50AXU 75U 1200A Front Racking Device ...

Page 2: ...an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE ...

Page 3: ...TION DESCRIPTION 17 4 13 1 50DH VR 50AXU 75U FRONT RACKING 17 4 13 2 50DH VR 50XU 75ARU REAR RACKING 18 4 14 MISCELLANEOUS ITEMS 20 4 14 1 GROUNDING CONTACT 20 SECTION 5 INSPECTION INSTALLATION 21 5 1 EXAMINATION FOR DAMAGE 21 5 1 1 NAMEPLATE VERIFICATION 21 5 2 CELL MODIFICATIONS 21 5 2 1 CELL CLEARANCE MODIFICATIONS FOR 50 DH VR 50AXU 75U FRONT RACKING 21 5 2 2 CELL CLEARANCE AND SHUTTER MODIFIC...

Page 4: ...H VR 50 XU and 75RU have these arms located at the rear sides of the circuit breaker These two configurations are not interchangeable The correct type must be specified during order entry WARNING SATISFACTORY PERFORMANCE OF THESE CIRCUIT BREAKERS IS CONTINGENT UPON PROPER APPLICATION CORRECT INSTALLATION AND ADEQUATE MAINTENANCE THIS INSTRUCTION BOOK MUST BE CAREFULLY READ AND FOLLOWED IN ORDER TO...

Page 5: ...ircuit Breaker Table 2 50DH VR 50DH VR 50AXU 75U Front Racking Device Shown Circuit Breaker Type Existing Circuit Breaker Rated Continuous Current at 60 Hz Amps A B C D E F G H I J K L M 50DH VR 50AXU 75U 1200 20 38 15 44 16 50 5 00 9 00 26 81 58 33 16 44 8 44 8 50 5 25 17 00 5 88 A I F E D D B G C J K L H M ...

Page 6: ...Replacement Circuit Breaker Table 3 50DH VR 50DH VR 50XU 75ARU Rear Racking Device Shown Circuit Breaker Type Existing Circuit Breaker Rated Continuous Current at 60 Hz Amps A B C D E F G H I J 50DH VR 50XU 75ARU 1200 5 00 31 53 44 00 9 00 26 62 21 81 17 26 8 25 23 50 58 01 A A B C D E F G H I J ...

Page 7: ... shock leading to death severe personnel injury or property damage Do not work on a circuit breaker with the secondary test coupler engaged Failure to disconnect the test coupler could result in an electrical shock leading to death personnel injury or property damage Do not work on a closed circuit breaker or a circuit breaker with closing springs charged The closing spring should be discharged an...

Page 8: ...d as part of the vacuum replacement circuit breaker Secondary Connection Block Extension Cable The extension cable can be used to connect the circuit breaker to a test cabinet or to the switchgear cell s secondary receptacle block so that the circuit breaker can be electrically operated while not installed in the switchgear cell This extension cable is the same one provided with the original Westi...

Page 9: ...red indicator Push the manual trip button The circuit breaker will trip as shown by the circuit breaker contacts open green indicator After completing this initial check leave the closing springs discharged and circuit breaker contacts open Outdoor storage is NOT recommended If unavoidable the outdoor location must be well drained and a temporary shelter from sun rain snow corrosive fumes dust dir...

Page 10: ...H VR 50DH VR 50AXU 75U Front Racking Shown Front External View 1 Manual Charging Handle 5 Racking Mechanism Arm 9 Push To Close Button 2 Contact Status Indicator 6 Secondary Disconnect Slide 10 Operation Counter 3 Push To Open Button 7 Tow Hitch 11 Racking Access 4 Position Indicator 8 Closing Spring Status Indicator 12 Lock Out Flag 1 2 3 5 4 6 7 8 9 10 5 11 12 ...

Page 11: ...AXU 50XU 75U 75ARU 600 1200A Replacement Circuit Breaker 1 2 3 4 5 Figure 3 3 b Rear External View of 50DH VR 50DH VR 50AXU 75U Front Racking Shown Rear External View 1 Primary Disconnect 3 Anti Rotation Bracket 5 Secondary Disconnect 2 Shutter Roller 4 Ground Contact ...

Page 12: ...DH VR 50DH VR 50XU 75ARU Rear Racking Shown Front External View 1 Manual Charging Handle 5 Racking Mechanism Arm 9 Push To Close Button 2 Contact Status Indicator 6 Secondary Disconnect Slide 10 Operation Counter 3 Push To Open Button 7 Tow Hitch 11 Racking Access 4 Position Indicator 8 Closing Spring Status Indicator 12 Lock Out Flag 1 2 3 4 5 6 7 8 9 5 10 11 ...

Page 13: ...75ARU 600 1200A Replacement Circuit Breaker Figure 3 3 d Rear External View of 50DH VR 50DH VR 50XU 75ARU Rear Racking Shown 2 1 4 3 5 3 1 6 Rear External View 1 Shutter Roller 3 Racking Mechanism Arm 5 Ground Contact 2 Primary Disconnect 4 Interlock Linkage 6 Secondary Disconnect ...

Page 14: ...over time with Eaton vacuum interrupters A contact erosion indicator mark is located on the moving stem of the interrupter Figure 6 1 and 6 2 In order to determine if the contacts have eroded to the extent that the interrupter must be replaced close the circuit breaker and observe the erosion mark placed on each moving stem from the rear of the circuit breaker If the mark on the interrupter stem i...

Page 15: ...e cell In addition to the original interlocks VR Series circuit breakers provide an anti close interlock at the ends of the conductors provide means for connecting and disconnecting the circuit breaker to the bus terminals in the switchgear compartment 4 5 STORED ENERGY MECHANISM The spring type stored energy operating mechanism is mounted on the circuit breaker frame and in the front of the circu...

Page 16: ...16 Instruction Book IB182012EN March 2017 www eaton com 50DH VR 50AXU 50XU 75U 75ARU 600 1200A Replacement Circuit Breaker Figure 4 2 Typical AC DC Schematic ...

Page 17: ...e operated Position B Figure 4 4 As the circuit breaker is pushed into the switchgear it will reach a mechanical stop This is the DISCONNECT position and the circuit breaker is still in the trip free state and cannot be operated Although it is possible to engage the secondary disconnect block in this position it SHOULD NOT BE engaged at this time Position C The racking handle is inserted on the ra...

Page 18: ...y disconnect will disengage automatically The position mode indicator will change from TEST OPERATE to TRIP FREE Figure 4 6 Front Racking Connect Position F Figure 4 7 Rear Racking Disconnect Position B The circuit breaker is in a non operable mode and will go through a trip free operation if an attempt to close it were made Position H Continue racking in the counterclockwise direction and the shu...

Page 19: ...ll engage the trip release mechanism The circuit breaker will not be able to mechanically close in this position As you continue to advance the circuit breaker into the switchgear the primary voltage source shutters will open allowing the circuit breaker stabs to engage with the source Position F Figure 4 9 Continue the clockwise rotation of the racking handle until a mechanical stop is reached Th...

Page 20: ...y manually pulling on the handle located immediately below the position mode indicator The racking system is in the DISCONNECT orientation The circuit breaker is in a trip free status and in a non operable state in the withdrawn position 4 14 MISCELLANEOUS ITEMS 4 14 1 GROUNDING CONTACT The grounding contact is an assembly of spring loaded fingers which ground the circuit breaker frame static grou...

Page 21: ...ts are completely de energized 2 Protect all primary disconnects and secondary disconnects and terminal boards from the metallic dust that will be generated during the cutting process This must be done with drop cloths or tarps that are sealed along their edges with duct tape or equivalent means 3 Refer to Figure 5 2 for dimensional information on the Front Racked circuit breakers 4 With a suitabl...

Page 22: ...5U 75ARU 600 1200A Replacement Circuit Breaker Figure 5 2 Completed Cell Modification Front Racking 25 500 20 88 CUTOUT 8 375 50 CUTOUT 50 CUTOUT MIDDLE POST SHOWN CELL FLOOR ANGLE 25 500 20 88 CUTOUT 1 1 1 1 16 75 7 875 7 875 15 750 REF OPENING CELL FRONT SHOWING MODIFICATION ...

Page 23: ...ON LOCKNUT Steel Mild 70220EPN18 2 9 3 8 SHIM Steel Mild 3088A361 4 10 HDW 3 8 EXTRA WIDE FLAT WASHER Steel Mild 70500BD32B 4 11 HDW 1 4 20 X 1 HEX HD CAP SCRW Steel Mild 70100EG01S 6 12 HDW 1 4 20 HEX NUT Steel Mild 70210BK616 6 13 HDW 1 4 LOCK WASHER Steel Mild 70510CV10M 6 14 HDW 3 8 16 NYLON LOCKNUT Steel Mild 70220EPN1A 2 SYM ITEM DEFINER DESCRIPTION MATERIAL PART N0 REV QTY 3 9 9 6 10 10 14 ...

Page 24: ...NG 16 875 OPENING AFTER CUTTING 22 00 CUTOUT DEPTH 563 563 TOP OF CHANNEL 4 800 20 000 17 750 17 875 281 1 000 15 75 OPENING REF 8 875 8 938 1 1 MIDDLE POST IN CELL MIDDLE POST IN CELL DETAIL SHOWING HOLE LAYOUT DETAIL SHOWING CUT OUT MIDDLE POST IN CELL TOP OF CHANNEL MIDDLE POST IN CELL Figure 5 4 Completed Cell Modification Rear Racking ...

Page 25: ...aw with a metal cutting blade remove the metal within the outline A grinder may be needed to clean up the cuts after grinding 8 With an industrial vacuum cleaner remove all of the metallic dust from inside the cell Wipe down any areas that may trap these metallic particles taking care not to be cut by any sharp edges or metal burrs Gray primer paint may be optionally applied to the exposed metal s...

Page 26: ...m interface with the circuit breaker trip linkage f To rack the circuit breaker further into the cell rotate the racking handle clockwise In approximately 1 1 2 clockwise turns of the racking handle the position indicator Figure Set 3 3 will reflect TEST OPERATE In the TEST position the circuit breaker can be closed and tripped manually and electrically thus allowing maintenance test or checks To ...

Page 27: ...e mode and will be prevented from closing if any attempt to close it is made in the intermediate position The shutters will close after the main primary disconnects have cleared isolating the circuit breaker from the power source Continue racking out until the position mode indicator shows TEST OPERATE and the shutter indicator shows closed The circuit breaker is in the TEST position and the trip ...

Page 28: ...rging Motor Disconnected Withstand 1125V 60Hz For 1 Minute Hipot Tester Clean And Retest Or Replace 2 Power Element Vacuum Interrupters Contact Erosion Visibility Of Mark Visual Close The Circuit Breaker And Look For Green Mark On Moving Stem From The Rear Of The Circuit Breaker See Figure 6 1 and 6 2 If Mark Is Not Visible Replace Interrupter Assembly Contact Wipe Visible Visual Figure 6 3 and 6 ...

Page 29: ...nter shield of vacuum interrupters To avoid any ambiguity in the AC high potential test due to leakage or displacement capacitive current the test unit should have sufficient volt ampere capacity It is recommended that the equipment be capable of delivering 25 milliamperes for one minute The current delivery capability of 25 mA AC applies when all three VI s are tested in parallel If individual VI...

Page 30: ... Wipe Inspection Area Figure 6 3 Satisfactory Contact Wipe Condition with Circuit Breaker Closed Figure 6 4 Unsatisfactory Contact Wipe Condition with Circuit Breaker Closed Drive Insulator Top Inspection Area Top Surface Drive Insulator Wipe Indicator Below Top Surface Top Surface Drive Insulator Wipe Indicator Flush with Top Surface Circuit Breaker Rated Maximum Voltage Test Voltage 5 kV 15 kV t...

Page 31: ...more than 200 as stated in IEEE C37 09 Factory test levels are recorded on the circuit breaker test form which is included with the breaker If measurements exceeds 200 contact the manufacturer Resistance conversion for Temperature Rconversion RFactory 1 TField TFactory r Rconversion Resistance correction for temperature based from the factory resistance measurement RFactory Resistance measurement ...

Page 32: ...pen Or Burned Motor Cut Off Contacts Open Or Burned Trip Coil Assembly Clapper Fails To Reset Closing Sound But No Close Pole Shaft Not Open Fully Trip Latch Reset Spring Damaged Or Missing Trip Bar D Shaft Fail To Remain Reset Trip Latch Hatchet Fails To Remain Reset Trip Floor Tripper Fails To Remain Reset Close Latch Binding Close Latch Roller Binding Trip Circuit Energized UNDESIRABLY CLOSES C...

Page 33: ...g record it is a good practice to stock one set of control components for every six circuit breakers of the same control voltage This quantity should be adjusted with time and frequency of operation of the circuit breakers 7 2 ORDERING INSTRUCTIONS a The style numbers in Table 7 1 should be sufficient to purchase control components for most applications Some circuit breakers have special control s...

Page 34: ...ulevard Cleveland OH 44122 United States Eaton com 2017 Eaton All Rights Reserved Printed in USA Publication No IB182012EN March 2017 Eaton is a registered trademark All trademarks are property of their respective owners ...

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