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QRV 9100 (PDF FORMAT)

  

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©

 Copyright Eaton Corp. 2006, All Rights reserved.

1.0 INTRODUCTION

Throughout this manual there are a number of 

HAZARD WARNINGS

 that must be read and 

adhered to in order to prevent possible personal 
injury and/or damage to equipment. Three sig-
nal words 

“DANGER”, “WARNING”

 and 

“CAUTION” 

are used to indicate the severity of 

a hazard, and are preceded by the safety alert 
symbol 

Denotes the most serious hazard, and is 
used when serious injury or death WILL 
result from misuse or failure to follow spe-
cific instructions.

Used when serious injury or death MAY 
result from misuse or failure to follow spe-
cific instructions.

Used when injury or product/equipment 
damage may result from misuse or failure to 
follow specific instructions.

It is the responsibility and duty of all personnel 
involved in the installation, operation and main-
tenance of the equipment on which this device 
is used to fully understand the:

procedures by which hazards can be avoided.

1.1

Description

The Airflex

®

 QRV is a quick release valve that 

facilitates the release of air from a pressurized 
chamber i.e., air cylinders, clutches, brakes or 
other pneumatic devices. In essence it provides 
an exhaust port at the chamber rather than 
exhausting through long supply lines and con-
trol components. The function they perform is 
especially important in high speed cycling 
equipment. They prevent sluggish operation, 
overlap and excessive wear. Their importance 
in an air control system cannot be overempha-
sized.

QRV’s are available in four sizes for direct con-
nection to 3/8, 1/2, 3/4 and 1 inch pipe. Models 
are also available which permit 1/2, 5/8 and 3/4 
inch outside diameter tubing connections to the 
QRV inlet port.

Exhaust noise from the valve can be reduced 
by using a muffler, which threads into the 
tapped hole in the end cap.

1.2

How It Works

Figure 2 

The Airflex QRV contains a diaphragm 
designed to function on a pressure differential. 
Air pressure at the valve inlet seats the dia-
phragm on the end cap, closing the exhaust 
port. Applied pressure, acting on the outer 
unsupported diaphragm area, deflects it and 
allows air to flow to the cylinder port. See 

Fig-

ure 2

.

When a pressure drop occurs in the air supply, 
the pressure differential lifts the diaphragm from 
the exhaust port and seats it on the inlet port. 
Air from the pressurized device can now flow 
freely to atmosphere through the valve’s 
exhaust port.

If the cylinder pressure falls below the inlet 
pressure, the pressure differential on the dia-
phragm will close the exhaust port, preventing 
further exhaust.

Summary of Contents for 145406

Page 1: ...f Eaton Corporation recommends the use of genuine Airfiex replacement parts The use of non genuine Airflex replacement parts could result in substandard product performance and may void your Eaton war...

Page 2: ...Inlet Pipe Thread Muffler DT 3 4 145141 w Metal Sleeve Pipe Adapter DL BR w Metal Sleeve 1 4 Pipe Adapter DM 1 146506 Diaphragm End Cap Kit DP DP Diaphragm Muffler End Cap Kit DQ DQ 1 4 NPT adapter f...

Page 3: ...exhaust port at the chamber rather than exhausting through long supply lines and con trol components The function they perform is especially important in high speed cycling equipment They prevent slu...

Page 4: ...ir from air lines and disconnect all electrical power 2 1 Air Piping 2 1 1 For fastest response time use an inlet pipe size equal to or larger than the quick release valve size Minimize the length of...

Page 5: ...nut sufficiently to produce an air seal but not more than the value given in Table 4 2 2 4 If a muffler is to be used install per the following instructions Loctite must be used where called for in th...

Page 6: ...air from the air lines and dis connect all electrical power in order to pre vent personal injury and or equipment damage 3 1 1 If the quick release valve exhaust port is positioned downward it will b...

Page 7: ...ent the muffler if applicable may be installed at this time otherwise install the quick release valve and muffler onto the equipment per the Installation section of this manual When installing the muf...

Page 8: ...defective part or parts or by making avail able at Eaton s plant a repaired or replacement part This warranty does not extend to normal wear parts or components of the Product such as friction materi...

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