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Eastwood Technical Assistance: 800.343.9353 >> [email protected]
To order parts and supplies: 800.343.9353 >> eastwood.com
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REQUIRED ITEMS
Before you begin using the Eastwood Versa-Cut 60 Plasma Cutter make sure you have the following:
• A clean, dry air supply source for the torch. An air compressor capable of delivering 5-7 CFM @ 60 PSI is required. You can even use a portable air tank
with regulator. The air supply must be dry and the use of a moisture trap is strongly recommended.
• Eastwood recommends at a minimum a properly grounded 220-240 VAC 50/60Hz., 50 Amp circuit.
NOTE:
Unit must be grounded to work properly and safely!
• A clean, safe, well-lit, dry, and well-ventilated work area.
• A non-flammable, long sleeve shirt or jacket.
• Heavy-Duty Welding Gloves (#12590 or equivalent)
• Plasma Cutting Glasses, Faceshield, or Welding Helmet to provide eye protection during cutting operations.
POWER REQUIREMENTS
The Eastwood Versa-Cut Plasma Cutter is supplied with the popular NEMA 6-50P plug, requiring a NEMA 6-50R receptacle.
BEFORE YOU BEGIN
Remove all items from the box. Compare with list below to make sure unit is complete.
• Versa-Cut 60 Plasma Cutter
• Torch and 20’ Supply Line
• 10’ Ground Lead and clamp
• Instruction Booklet
• Face Shield
• Extra Electrode and Nozzle
FIG. E
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FIG. F
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ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH!
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Improper use of a Plasma Cutter can cause electric shock, injury and death! Read all precautions described in the Plasma Cutter
Manual to reduce the possibility of electric shock.
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Disconnect Plasma Cutter from power supply before assembly, disassembly or maintenance of the torch, contact tip and when
installing or removing nozzles.
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Always wear dry, protective clothing and leather welding gloves and insulated footwear. Use suitable clothing made from durable
flame-resistant material to protect your skin.
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If other persons or pets are in the area of plasma cutting, use welding screens to protect bystanders from sparks.
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Always operate the Plasma Cutter in a clean, dry, well ventilated area. Do not operate the Plasma Cutter in humid, wet, rainy or
poorly ventilated areas.
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The electrode and work (or ground) circuits are electrically “hot” when the Plasma Cutter is on. Do not allow these “hot” parts to
come in contact with your bare skin or wet clothing.
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Separate yourself from the arcing circuit by using insulating mats to prevent contact from the work surface.
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Be sure that the work piece is properly supported and grounded prior to beginning a plasma cutting operation.
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Always attach the ground clamp to the piece to be cut and as close to the cutting area as possible. This will give the least resistance
and best cut.
CARE & MAINTENANCE
• It is extremely important that the air supply be clean and dry. A separate
moisture trap, water/oil separator or desiccant system should be used.
The Versa-Cut Plasma Cutter has a built-in “last-chance” moisture
separator which drains automatically when the air source is removed.
• Draining the water/oil separator while the unit is pressurized is
recommended so that all oil or water is discharged. To do this, raise
the unit so that you are able to see the drain fitting on the bottom/rear
of the unit
(FIG. E)
. Use a screwdriver to press the drain fitting into the
unit, which will discharge any oil or water from the separator.
• Constantly inspect the torch nozzle for excessive erosion, molten metal
accumulation or burning. If damaged, it must be replaced.
• Before each use, inspect ALL electrical connections, cables, supply
line, torch, air supply, housing and controls for damage. If any damage
or wear is noted, DO NOT USE THE UNIT.
• Always store the unit in a safe, clean and dry environment.
TORCH MAINTENANCE
The Eastwood Versa-Cut 60 Plasma Cutter has a number of consumable parts
that will need to be replaced over time. If wear or slag build up is noticed on
any of the torch components, replace them immediately to avoid damage to
the torch. Worn components will also contribute to poor cutting and difficult
arc starting. See the torch components
(FIG. F)
exploded view for a reference
of all of the components and the assembly order.
External
Nozzle
Nozzle
Air
Diffuser Electrode
Torch Assembly