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CREATING STRAIGHT BEADS
 IMPORTANT 

NOTE:

 For the greatest ease in handling workpiece    

panels and achieving optimal accuracy in forming beads, it is  

 

 

strongly advised to have a helper turn the handle as you work. 

•  Have the helper crank slowly as you move the metal along 

following your marked guideline 

(Fig I)

.

•  Keep the marked guideline aligned with the center of the Upper 

Female Mandrel Die groove as you go. When you reach the end of 
the guideline, you may re-roll the bead by having your helper turn 
the crank in the opposite direction. This produces a more sharply 
defi ned bead.

• 

When done, loosen and retract the Roller Tensioning Bolt then loosen 
the Upper Bearing Block bolts located at the rear of the Bead Roller 
Frame with a 19mm wrench (not included).

•  Pull the workpiece panel from between the dies and admire your 

work.

FORMING CURVES

•  The trick to forming curves with the bead roller is careful 

coordination between your helper cranking the handle, and you 
moving the metal workpiece slowly through the dies while turning 
it through the curve all at the same time. 

•  It is critical to producing a good job that you keep the guideline 

aligned with the center of the Upper Female Mandrel Die groove as 
you go

 (Fig J)

. If your design forms an oval, start the bead in the 

center of a straight or larger radiused section. 

•  Do no attempt to start right at a corner or a joint of two lines, since 

it will be extremely diffi cult to line up the bead perfectly when you 
fi nish.

•  By using combinations of curves and straight lines, there is almost 

no limit to the designs you can create with the Eastwood Bead 
Roller.

Fig. G

Fig. G

Fig. H

Fig. H

Fig. I

Fig. I

Fig. J

Fig. J

Summary of Contents for Bead Roller

Page 1: ...EASTWOOD BEAD ROLLER INSTRUCTIONS Item 28187 ...

Page 2: ...ce for maximum accuracy SAFETY INFORMATION WARNING THIS TOOL HAS ROTATING ROLLERS AND GEARS WITH AMPLIFIED LEVERAGE WHICH CAN QUICKLY CAUSE SEVERE INJURY KEEP FINGERS AND HANDS AWAY FROM MOVING PARTS WHEN OPERATING READ INSTRUCTIONS Read this entire manual before set up and use Keep this manual in a safe location as it will be necessary to refer to it often WARNING Wear work gloves and protective ...

Page 3: ...t to form with beads right on the panel We recommend using a T square and straightedge or long ruler for straight lines Fig C For curves use a circle or radius template Work carefully lay out your design lines as neatly as possible When forming beads be sure to work from the inside of the piece toward the outside The bead roller shrinks metal and if you work from the outside toward the center the ...

Page 4: ...l between them Center the Upper Female Mandrel Die groove over the previously drawn pattern line then slide the Upper Roller Shaft and Bearing Block down in place against the metal workpiece panel Fig F Draw down the Roller Tensioning Bolt finger tight check alignment with your drawn line then tighten several additional turns with a 10mm wrench not included Fig G Caution Do Not Over tighten as thi...

Page 5: ...th a 19mm wrench not included Pull the workpiece panel from between the dies and admire your work FORMING CURVES The trick to forming curves with the bead roller is careful coordination between your helper cranking the handle and you moving the metal workpiece slowly through the dies while turning it through the curve all at the same time It is critical to producing a good job that you keep the gu...

Page 6: ...nd remove the 2 Mandrel Die Cap Screw Bolts Fig L Loosen the 4mm Mandrel Die setscrews with a 4mm hex key not included Fig M Pull the Mandrel Dies from the shafts Fig N MANDREL DIE INSTALLATION Raise the upper shaft slightly and slide the Mandrel Dies onto the shaft ends Be sure to align the set screws with the flats of the shafts Use care to align the machined grooves or offsets of the Mandrel Di...

Page 7: ...ess of all hardware Check operation for binding Lubricate Bearing Blocks through the Zerk fittings periodically with medium bodied chassis grease Add grease to the drive gears OPTIONAL METALWORKING ITEMS 28060P The available Adjustable Guide Fence guides along the edge of a metal panel and allows you to make straight line beads perfectly straight and parallel 51088 Shrinker Stretcher Set 13475 Eas...

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