Eastwood 4099 Assembly & Operating Instructions Download Page 8

© Copyright 2014 Easthill Group, Inc. 

              Instruction part #14099Q     Rev. 12/14

If you have any questions about the use of this product, please contact 

The Eastwood Technical Assistance Service Department: 800.544.5118  >>  email: [email protected]

PDF version of this manual is available online  >>  eastwood.com/14099manual

The Eastwood Company     263 Shoemaker Road, Pottstown, PA 19464, USA

US and Canada: 800.345.1178     Outside US: 610.718.8335

Fax: 610.323.6268     eastwood.com

TROUBLESHOOTING

•  The entire unit shuts off during use, switch is in the “on” position

 

-

The unit has overheated from exceeding the duty cycle and the internal thermal protection circuitry has been activated. Turn the main power switch off, wait several 
minutes to allow cooling then turn power switch back on. The unit is ready for service.

•  The power switch is on, the indicator light is illuminated, the fan is running however when the Torch activation button 

is depressed, there is no sound from the Pilot Arc Igniter and there is no air flow 

 

-

Check all connections. A loose connection will prevent Torch activation.

 

-

Check for damaged lines, Torch or Torch Tip.

 

-

Make sure there is sufficient air flow & pressure. (60 PSI)

•  The power switch is on, the indicator light is illuminated, the fan is running however when the Torch activation button is 

depressed, there is airflow through the torch but no sound from the Pilot Arc Igniter:

 

-

Check all connections. A loose connection will prevent Torch activation.

 

-

Check for damaged lines, Torch or Torch Tip.

 

-

Inspect the Torch Tip for damage, excessive molten material build-up or excessive burning. Replace if necessary.

 

-

Lower Air Pressure to 60 PSI or below

•  The power switch is on, the indicator light is illuminated, the fan is running and when the Torch activation button is 

depressed, there is airflow through the torch, the Pilot Arc Igniter is activating however a plasma arc cannot be started

 

-

Check all connections. A loose connection will prevent Torch activation.

 

-

Check for damaged lines, Torch or Torch Tip.

 

-

Inspect the Torch Tip for damage, excessive molten material build-up or excessive burning. Replace if necessary.

 

-

Input voltage is too low or too high (below 110V or above 240V).

 

-

Air pressure is too low or too high. Adjust to 60 PSI.

•  The Pilot Arc is sputtering

 

-

Lower air pressure to 60 PSI or below.

 

-

Replace the nozzle and electrode in the torch.

REPLACEMENT ITEMS:

#14343

 

Plasma Cutter Torch Assembly, CB70

#14344

 

Electrode (10pk), Versa Cut 60

#12814

 

Nozzle (10pk), Versa Cut 40/60

#14557

 

External Nozzle (2pk), Versa Cut 60

#13788

 

Air Diffuser (2pk), Versa Cut 40/60

#14555

 

Nozzle Guide (10pk), Versa Cut 60

ACCESSORIES:

#13689

 

Plasma Cutting Guide

#13948

 

Plasma Cutting Glasses

#12590

 

Welding Gloves - Large

Summary of Contents for 4099

Page 1: ...VERSA CUT 60 PLASMA CUTTER ASSEMBLY OPERATING INSTRUCTIONS PDF version available at eastwood com 14099manual Part 14099...

Page 2: ...al operations WARRANTY PERIOD All warranty periods begin on the date of purchase from Eastwood Warranty Periods are listed below along with the products covered during those warranty periods 3 Year Wa...

Page 3: ...e electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Disconnect from power supply before assembly disassembly or maintenance of the torch or contac...

Page 4: ...cutting area are protected from heat sparks and ultraviolet rays Use additional face shields and flame resistant barriers as needed Never touch work piece until it has completely cooled ELECTROMAGNETI...

Page 5: ...nit is complete Versa Cut 60 Plasma Cutter Torch and 20 Supply Line 10 Ground Lead and clamp Instruction Booklet Face Shield Extra Electrode and Nozzle SET UP After the desired current source is deter...

Page 6: ...a short distance to the work piece to begin the cut DANGER Plasma Arc consists of superheated electrified air which will quickly and violently vaporize almost anything in its path 8 With practice you...

Page 7: ...e inspect ALL electrical connections cables supply line torch air supply housing and controls for damage If any damage or wear is noted DO NOT USE THE UNIT Always store the unit in a safe clean and dr...

Page 8: ...nning however when the Torch activation button is depressed there is airflow through the torch but no sound from the Pilot Arc Igniter Check all connections A loose connection will prevent Torch activ...

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