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REPLACEMENT CARTRIDGE INSTRUCTIONS

CLEANING CARTRIDGE ASSEMBLY

CLEANING CARTRIDGE ASSEMBLY

NEVERCOLD™

NEVERCOLD™ pumps are specifically designed to prevent solid particles from 

entering the bearing / rotor chamber of the cartridge.  However, in systems heavily 

contaminated by dirt, construction debris, etc., particles may enter the chamber on 

initial filling of the system and on rare occasions cause rotor blockage.

The NEVERCOLD™

NEVERCOLD™ pump is designed to permit cleaning the interior of the cartridge 

and de-blocking. To do so, separate the two parts (refer to #6 under “Replacing 

Cartridge Assembly”) by grabbing the impeller and cartridge sleeve with opposite 

hands and pulling apart. Clean (rinse) the two parts and re-assemble. Follow the 

procedure under “Replacing Cartridge Assembly.” It is also recommended to flush 

the system.

REPLACING CARTRIDGE ASSEMBLY (Replacement cartridge sold separately)

REPLACING CARTRIDGE ASSEMBLY (Replacement cartridge sold separately)

1.  Disconnect power.

2.  Reduce system pressure to zero and let fluid cool down.

3.  Close shut off valves. If there are no shut off valves, drain system.

4.  Remove pump housing bolts and pull out motor assembly.

5.  Remove cartridge. Insert screw drivers between motor housing and square plate

      and force cartridge out. 

6.  Insert new cartridge. Cartridge consists of two parts

7.  Install new motor assembly using new O-ring gasket. Make sure gasket is 

      properly placed.

8.  Follow installation procedure to start up circulator.

Summary of Contents for NEVERCOLD 1613092

Page 1: ...USER MANUAL FROM INSTALLS ON WATER HEATE ...

Page 2: ...er up to 12 000 gallons a year Save energy save on utility and sewer fees GO GREEN help conserve this precious resource TUB HOT SUPPLY COLD SUPPLY TEMPERED RETURN HOT WATERTANK NEVERCOLD CIRCULATOR WITH BUILT IN TIMER NEVERCOLD VALVE TEE AND HOSE SHOWER SINK for more information visit nevercoldwater com ...

Page 3: ...cal shock disconnect power prior to connecting or disconnecting NEVERCOLD WARNING Risk of electric shock NEVERCOLD has not been investigated for use in swimming pool or marine areas WARNING NEVERCOLD is acceptable for indoor use only Employer uniquement a l interieur CAUTION NEVERCOLD has been evaluated for use with water only The suitability of NEVERCOLD for use with liquids other than water is t...

Page 4: ...installation has been completed 3 Remove the hot water line from the hot water heater at the threaded outlet pipe at the top of the tank 4 Place the large union nut over the threaded outlet pipe before threading the 3 4 NPT Tail Piece onto the threaded outlet pipe Fig 1 5 Place the union gasket on the tail piece and thread the large union nut onto the circulator Fig 2 6 Reconnect the hot water lin...

Page 5: ... Fig 1 Flash Valve Hose Pump Timer Tee Fig 2 Fig 3 3 PARTS ...

Page 6: ...hot and cold water faucets to relieve the water pressure 3 Disconnect the riser pipes or hoses from the angle stop valves Place a pan or rag below the connections to catch any water that may leak from the risers Fig 5 4 Attach the cold water riser to the 3 8 thread on the tee 5 Install the tee from the kit to the cold water angle stop valve using the 3 8 nut on the tee Fig 6 6 Attach the hose from...

Page 7: ...ion on the Flash valve Fig 8 10 Open the hot and cold on the faucet Close angle to stop valves and purge air from the lines using the faucets NOTE The spacing dimensions between angle stops vary Fig 8 HOT WATER TANK INSTALL Pump installs on Water Heater Complete Installation FLASH VALVE Installs under fixture ...

Page 8: ...noon and 13 to 24 on the clock indicates 1PM to midnight 2 To set the time that the pump will operate move all the tabs outward during the time period Fig 1 Example To set ON at 7 00AM and OFF at 10 00AM move all of the tabs between 7 and 10 to outward position 3 By following the instructions in step 2 multiple on off cycles can be set 4 The override switch has 3 positions Fig 2 The I indicates th...

Page 9: ...ridge sleeve with opposite hands and pulling apart Clean rinse the two parts and re assemble Follow the procedure under Replacing Cartridge Assembly It is also recommended to flush the system REPLACING CARTRIDGE ASSEMBLY Replacement cartridge sold separately REPLACING CARTRIDGE ASSEMBLY Replacement cartridge sold separately 1 Disconnect power 2 Reduce system pressure to zero and let fluid cool dow...

Page 10: ...control This warranty shall be invalidated by any abuse misuse misapplication or improper installation or maintenance of the product abuse misuse misapplication or improper installation or maintenance of the product NEVERCOLD makes no other warranties express or implied except as provided in this limited NEVERCOLD makes no other warranties express or implied except as provided in this limited warr...

Page 11: ...IGN INSTANT HOT WATER Built in timer only runs pump when it is set to run Can be installed in less than 30 minutes Conserves up to 12 000 gallons of water per year Save time No more waiting for hot water at every faucet NO WAIT NO WASTE HOT WATER RECIRCULATION SYSTEM FOR MORE INFORMATION VISIT NEVERCOLDWATER COM ...

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