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3 Month Preventive Maintenance

5B6746 – November 1995

7

Section 3: 3 Month Preventive Maintenance

[1] De-energize the PROCESSOR.

[2] Lift the TOP COVER.

[3] Open the FIXER and DEVELOPER DRAIN VALVES to drain the solutions from the PROCESSOR.

[4] Remove the following parts:

a. WET SECTION COVER

b. WATER DISCONNECT and WATER RESERVOIR

c. EVAPORATION COVERS

d. all CROSSOVERS

e. EXIT RACK

f. DRYER RACK

g. WASH RACK

Caution

To prevent contamination of the developer and fixer solutions when you remove the FIXER RACK and the
DEVELOPER RACK, place the SPLASH GUARD between the DEVELOPER TANK and the FIXER TANK. Use the
DRIP TRAY whenever you remove or installation the RACKS.

[5] Install the SPLASH GUARD between the DEVELOPER TANK and the FIXER TANK.

[6] Remove the following parts:

a. FIXER RACK

b. SPLASH GUARD

c. DEVELOPER RACK

Warning

• Carefully follow all safety precautions and directions included with the

Kodak FIXER/WASH SYSTEM CLEANER

and

Kodak DEVELOPER SYSTEM CLEANER AND NEUTRALIZER.

• The RACKS in the PROCESSOR have hollow ROLLERS. Use the instructions for cleaning RACKS with hollow

ROLLERS. Do not immerse RACKS with hollow ROLLERS in SYSTEM CLEANER. SYSTEM CLEANER that
remains inside the ROLLERS will contaminate the processing solutions.

• When circulating SYSTEM CLEANER or water through the recirculation system, energize the developer

COOLING SOLENOID and the RECIRCULATION PUMP using the internal diagnostics.  See the Diagnostics
Manual, Publication Number 5B6333.  Otherwise the following may occur:

– The effectiveness of the DEVELOPER SYSTEM CLEANER AND NEUTRALIZER will be greatly reduced

because of the developer remaining in the HEAT EXCHANGER.

– The DEVELOPER SYSTEM CLEANER AND NEUTRALIZER remaining in the HEAT EXCHANGER will

contaminate the new developer when the PROCESSOR is returned to operation.

[7] Clean the DEVELOPER RACK and the DEVELOPER TANK with

Kodak DEVELOPER SYSTEM CLEANER

AND NEUTRALIZER, CAT No. 843 4615.

[8] Clean the FIXER RACK, the WASH RACK, and the FIXER TANK with

Kodak FIXER/WASH SYSTEM

CLEANER, CAT No. 139 5110.

[9] Clean the WASH TANK with

Kodak FIXER/WASH SYSTEM CLEANER or, if biological growth exists, with a

10% solution of chlorine bleach.

[10] If necessary, clean the LEVEL SENSOR PROBES with the correct SYSTEM CLEANER.

Summary of Contents for Kodak X-Omat 3000 RA PROCESSOR

Page 1: ... Eastman Kodak Company Publication No 5B6746 November 1995 PREVENTIVE MAINTENANCE for the Kodak X Omat 3000 RA PROCESSOR H150_0035DA ...

Page 2: ...consequential or special damages resulting from any use of this information even if loss or damage is caused by Kodak s negligence or other fault Important Reliable operation of the PROCESSOR requires that all parts are cleaned adjusted and lubricated correctly More frequent maintenance may be necessary because of site characteristics or actual usage The following guidelines are for PROCESSORS ins...

Page 3: ...LLERS and the GUIDE SHOES with a damp soft synthetic sponge 7 Allow the DETECTOR CROSSOVER to air dry before you install it in the PROCESSOR 8 Check that all the ROLLERS on all the CROSSOVERS and on the WASH RACK rotate freely 9 Check the squareness of the CROSSOVERS and the WASH RACK See the procedures in the Adjustments and Replacements Manual Publication Number 5B6331 10 Check that the CROSSOVE...

Page 4: ...CK b all CROSSOVERS 13 Connect the WATER RESERVOIR to the CROSSOVERS 14 Check that the WATER DISCONNECT is positioned correctly 15 Install the following parts Check that each assembly seats firmly a EVAPORATION COVERS b WET SECTION COVER 16 Energize the PROCESSOR 17 Process a test film and check for correct operation of the PROCESSOR ...

Page 5: ...parts a FIXER RACK b SPLASH GUARD c DEVELOPER RACK 6 Rinse all the RACKS and the CROSSOVERS with warm water 44 C 110 F or less Wipe the ROLLERS and the GUIDE SHOES with a soft synthetic sponge 7 Remove and clean the CROSSOVER TROUGHS Check that the holes in the CROSSOVER TROUGHS are free from biological growth or other obstructions 8 Install the CROSSOVER TROUGHS 9 On all RACKS check that a all RO...

Page 6: ...ach higher than 10 or allowing the chlorine bleach to remain in the PROCESSOR for longer than 30 minutes can cause damage to the PROCESSOR 21 Check the WASH DRAIN for biological growth small bends or other obstructions To remove biological growth do the steps below a Fill the WASH TANK and DRAIN with a 10 solution of chlorine bleach b Wait a minimum of 20 minutes and a maximum of 30 minutes c Drai...

Page 7: ...ERS Use the instructions for cleaning RACKS with hollow ROLLERS Do not immerse RACKS with hollow ROLLERS in SYSTEM CLEANER SYSTEM CLEANER that remains inside the ROLLERS will contaminate the processing solutions When circulating SYSTEM CLEANER or water through the recirculation system energize the developer COOLING SOLENOID and the RECIRCULATION PUMP using the internal diagnostics See the Diagnost...

Page 8: ... and Replacements Manual Publication Number 5B6331 17 Check that the SLOTS in the AIR TUBES are clean and in the correct positions If necessary do the additional steps below a Remove the BAFFLES from the AIR TUBES b Rinse the BAFFLES with water c Clean the AIR TUBES with a bottle brush and rinse with water 18 Wipe above and below the ENTRANCE SLOT on the 6000 UNIVERSAL FILM DETECTOR BOARD with a d...

Page 9: ...turning the PROCESSOR to normal use Warning Drains must be made of chemically resistant non corrosive material Use PVC or the equivalent The drain must have a minimum diameter of 7 6 cm 3 in and be free of obstruction Drain service must comply with all local codes 27 Correctly route the WASH DRAIN HOSE to slope down toward the WASH DRAIN If necessary use REINFORCED HOSES that resist making small b...

Page 10: ...processing solutions and starter where necessary See the Operator Manual Publication Number 5B6328 for filling instructions 32 Energize the PROCESSOR 33 Process a test film and check the PROCESSOR for correct operation 34 Check the negative pressure at the EXHAUST VENT for the DRYER See the Installation Instructions Publication Number 5B6330 Note An AUXILIARY VENTILATION FAN KIT is available for s...

Page 11: ...IRCUIT BOARD HOUSING C 4 WATER RESERVOIR C I Inspect for condition and adjust or install new parts if necessary L Lubricate with recommended material R Replace if necessary T Test and adjust if necessary The weekly preventive maintenance procedures can be performed by either the operator of the PROCESSOR or by the trained service provider Completion of the monthly preventive maintenance procedures...

Page 12: ...PERIODIC PREVENTIVE MAINTENANCE 12 November 1995 5B6746 ...

Page 13: ...n October 1995 5B6746 2650 030 All Pages pm3434_1_030 doc 1st Printing of Manual November 1995 5B6746 2650 039 Front and Back Covers pm3434_1_039 doc Graphic Unification Printing January 1998 5B6746 2650 039 All Pages pm343400 fm First CD ROM printing Content is identical to November 1995 version formatting may vary from print version ...

Page 14: ...pm343400 fm Printed In USA HEALTH IMAGING EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak and X Omat are trademarks ...

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