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EASTMAN Kodak X-Omat 270 RA, Modification Instructions

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EASTMAN Kodak X-Omat 270 RA Modification Instructions Download Page 54

Installing the New SPRINGS

5B6773 – 28JUL95

11

Section 4: Installing the New SPRINGS

Installing the New SPRINGS in the CROSSOVERS

[1] Remove the TROUGHS from the

CROSSOVERS.

[2] Remove and discard the 2 SPRINGS from the

DEVELOPER/FIXER CROSSOVER and the
FIXER/WASH CROSSOVER.

[3] Install the 2 new SPRINGS, Part No. 1C7106, in

both the DEVELOPER/FIXER CROSSOVER
and the FIXER/WASH CROSSOVER.

[4] Install the TROUGHS on the CROSSOVERS.

H104_0553AA

H104_0553ACA

TROUGH

H127_0200AA

2 SPRINGS

H127_0200ACA

Summary of Contents for Kodak X-Omat 270 RA

Page 1: ...63 6 94 X Omat 180 LP Processor ma3227_6 pdf 6 1 Required 5B6773 28JUL95 X Omat 180 LP Processor ma305829 pdf 7 1 Selective 8B6658 29JUN96 X Omat 180 LP Processor ma305835 pdf 8 1 Selective 8B7489 10M...

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Page 44: ...more resistant to corrosion than the existing RACK SPRINGS Install a new WASH TANK CLIP to increase the volume of water around the HEAT EXCHANGER in the WASH TANK to decrease false Loss of Developer...

Page 45: ...tion even if loss or damage is caused by Kodak s negligence or other fault This equipment includes parts and assemblies sensitive to damage from electrostatic discharge Use caution to prevent damage d...

Page 46: ...2 5 and 6 only 1430 to 1476 Mod 6 was factory installed The 6 was not circled on the Mod Label Circle 6 on the MODIFICATION LABEL 1477 and above Mod 6 is factory installed None Qty Existing Part No Ne...

Page 47: ...t the TOP COVER 4 Remove DRIVE SIDE PANEL WET SECTION COVER EVAPORATION COVERS 5 Disconnect CONNECTOR P J 33 6 Disconnect the YOKE from the CROSSOVERS H127_0136BA H127_0136BCA EXIT RACK P J 33 CONNECT...

Page 48: ...EXIT RACK DEVELOPER FIXER CROSSOVER FIXER WASH CROSSOVER DRYER RACK See the figure on Page 4 WASH RACK H104_0197BA H104_0197BCA WATER LINE DISCONNECT QUICK H104_0072BA CROSSOVER FIXER WASH RACK WASH D...

Page 49: ...the ELECTRICAL BOX to the open position 2 See the illustration above a Install a CLAMP TL 2170 on each of the 3 FORMED TUBINGS connected to the TEE Install the CLAMPS TL 2170 close to the TEE b Discon...

Page 50: ...7 3 Remove and keep the other HOSE CLAMP A 4 Remove and discard Part Description Qty HOSE CLAMP B 2 FORMED TUBING 2 FITTING 2 WASHER 2 O RING SEAL 2 H127_0204HA H127_0204HCA HOSE CLAMP A FORMED TUBIN...

Page 51: ...g the New BARBED FITTINGS 1 Place the ends of the HEAT EXCHANGER through the holes in the side of the PROCESSOR TANK 2 Place a new O RING SEAL on each end of the HEAT EXCHANGER H127_0219BA H127_0219BC...

Page 52: ...tion Do not tighten the BARBED FITTINGS more than necessary to correctly seat the O RING SEALS Incorrect installation of the BARBED FITTINGS will cause damage to the O RING SEALS and fluid leakage 5 A...

Page 53: ...nd tightened especially after FORMED TUBING replacement 1 Install the new FORMED TUBING and HOSE CLAMPS and tighten the HOSE CLAMPS 2 Remove the 2 remaining CLAMPS TL 2170 3 Move the ELECTRICAL BOX ba...

Page 54: ...UGHS from the CROSSOVERS 2 Remove and discard the 2 SPRINGS from the DEVELOPER FIXER CROSSOVER and the FIXER WASH CROSSOVER 3 Install the 2 new SPRINGS Part No 1C7106 in both the DEVELOPER FIXER CROSS...

Page 55: ...EARS BUSHINGS SHOULDER SCREWS Installing the New SPRINGS in the DRYER RACK 9 Remove the following parts from the UPPER SQUEEGEE ROLLER on the non drive side of the DRYER RACK SPRING and discard E RING...

Page 56: ...ling the New WASH TANK CLIP 5B6773 28JUL95 13 Section5 Installingthe NewWASHTANKCLIP 1 Remove and discard the existing WASH TANK CLIP 2 Install the new WASH TANK CLIP H127_0216GA H127_0216GCA WASH TAN...

Page 57: ...ICK DISCONNECT to the TANK 3 Connect the YOKE to the CROSSOVERS 4 Install EXIT RACK Connect CONNECTOR P J 33 EVAPORATION COVERS WET SECTION COVER DRIVE SIDE PANEL 5 Close the TOP COVER 6 Move the main...

Page 58: ...6 on the MODIFICATION LABEL Publication Change Notice Table Print Date Pub No ECO No Affected Pages File Name Notes 28JUL95 5B6773 2592 327 All ma3227_6_28jul95 doc New Modification Instructions H127_...

Page 59: ...ma3227_6_28jul95 doc Printed In USA HEALTH SCIENCES DIVISION EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak and X Omat are trademarks...

Page 60: ...d version of the WASH RACK that has these benefits More uniform washing A redesigned water MANIFOLD improves the distribution of water across the ROLLERS More corrosion resistant SCREWS now hold the S...

Page 61: ...s equipment includes parts and assemblies sensitive to damage from electrostatic discharge Use caution to prevent damage during all service procedures Table 1 Modification Kit 8B6612 includes Service...

Page 62: ...main wall CIRCUIT BREAKER to OFF 3 For the 180 LP and 270 RA PROCESSORS only Lift the TOP COVER Remove the WET SECTION COVER Remove the EVAPORATION COVERS 4 For the MULTILOADER 300 only Extend the PRO...

Page 63: ...10 Connect YOKE WATER DISCONNECT 11 Install the EVAPORATION COVERS 12 See Step 13 to determine if Sections 2 and 3 must be done 13 Check the MODIFICATION LABEL on the PROCESSOR See Pages 7 9 for the l...

Page 64: ...OVER as shown in Figure 4 below b Check that the edge of the TUBING ASSEMBLY COVER is under the WET SECTION COVER See Figure 4 c Use the CENTER PUNCH to mark the holes d Use the 3 2 mm 1 8 in DRILL BI...

Page 65: ...or a 270 RA PROCESSOR remove the NONDRIVE SIDE PANEL For a 180 LP PROCESSOR remove the DRIVE SIDE PANEL and move the ELECTRICAL BOX to the out position 2 From the WATER INLET HOSE remove 2 HOSE CLAMPS...

Page 66: ...MODIFICATION LABEL c Move the main wall CIRCUIT BREAKER to ON d Energize the PROCESSOR e Check that the water flows out of the TUBING BRACKET into the center of the WATER MANIFOLD If not bend the TUB...

Page 67: ...CIRCUIT BREAKER to ON c Energize the MULTILOADER d Check that the water flows out of the TUBING BRACKET into the center of the WATER MANIFOLD If not bend the TUBING BRACKET e Install the WET SECTION C...

Page 68: ...AKER to ON d Energize the PROCESSOR e Check that the water flows out of the TUBING BRACKET into the center of the WATER MANIFOLD If not bend the TUBING BRACKET f Install the DRIVE SIDE and NON DRIVE S...

Page 69: ...MODIFICATION INSTRUCTIONS TYPE1 10 29JUN96 8B6658...

Page 70: ...ist for Wash Rack 5B6890 8B6658 29JUN96 11 Section5 IllustratedPartsListforWash Rack 5B6890 Item Part No Description 5B6890 Wash Rack Assembly A 5B6590 Roller Assembly B 8B6568 Roller Assembly B A A A...

Page 71: ...MODIFICATION INSTRUCTIONS TYPE1 12 29JUN96 8B6658 Wash Rack Guide Shoe and Drive Gear H127_0212EA 16 1 2 3 6 5 4 7 7 8 9 7 7 10 10 11 6 6 10 11 14 13 12 15 14 13 12 7 7 10 15 H127_0212ECA...

Page 72: ...1C7399 Yoke and Pin Assembly 4 5B6594 Side Plate Wash Rack Non Drive Side 5 5B6585 Manifold Water 6 458219 Tie Rod 7 852807 Screw 8 5B6593 Side Plate Wash Rack Drive Side 9 852682 Screw 10 544267 Scr...

Page 73: ...ONS TYPE1 14 29JUN96 8B6658 Wash Rack Miscellaneous Parts A B B C A C A A A A A A H127_0213EA 1 2 3 4 6 7 8 9 10 11 6 12 13 14 14 2 6 10 25 24 8 25 24 18 8 8 20 19 20 21 15 16 17 23 22 21 20 8 18 19 2...

Page 74: ...87 Shaft 14 5B6590 Roller Assembly A 15 5B6594 Side Plate Wash Rack Non Drive Side 16 458219 Tie Rod 17 5B6593 Side Plate Wash Rack Drive Side 18 1C7107 Spring Extension 19 852611 Washer 20 490097 Scr...

Page 75: ...ma3058_29_29jun96 doc Printed In USA HEALTH IMAGING EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak and X Omat are trademarks...

Page 76: ...ak X Omat 180 LP and 180 LPS PROCESSORS Service Codes 3227 3198 Modification No 8 Type 1 Selective Purpose To improve the reliability of the PROCESSOR by moving the connections for the DRYER OVER TEMP...

Page 77: ...Some of the PROCESSORS in the serial number range will already have the plastic SPROCKETS installed It is not necessary to install the new SPROCKETS from the Kit in these PROCESSORS Important Use qua...

Page 78: ...me of the existing SPROCKETS may be so corroded that you could cause damage to the SHAFT of the SQUEEGEE DRIVE ROLLER when you remove the SPROCKET To avoid another service call and lost time have a ne...

Page 79: ...270 WET SECTION COVER TOP EXIT RACK 4 For the MULTILOADER 300 only Extend the PROCESSOR from the MULTILOADER Remove front PROCESSOR PANEL NONDRIVE SIDE SAFETY SHIELD WET SECTION COVER 5 Remove the DR...

Page 80: ...See the figure above that matches your PROCESSOR 1 Remove the BRACKET S for the DRYER THERMISTOR and the DRYER OVER TEMPERATURE THERMOSTAT from the PROCESSOR H104_0414EA H104_0414ECB DRYER THERMISTOR...

Page 81: ...HERMOSTAT to the BRACKET S Use the SCREW S and WASHER S from Step 2 above 9 Route the wires for the new DRYER THERMISTOR and DRYER OVER TEMPERATURE THERMOSTAT from inside the TANK to outside 10 Instal...

Page 82: ...wires 2 bare ground wires Note The bare ground wires do not need insulation 3 Move the wires to positions that will not have contact with moving parts or be compressed by the DRYER BLOWER 4 Install t...

Page 83: ...KETS installed It is not necessary to install the new SPROCKETS in these PROCESSORS See Page 8 to install new SPROCKETS in a 180 LP or 180 LPS PROCESSOR 1 Install the 4 new plastic SPROCKETS for the C...

Page 84: ...have the plastic SPROCKETS installed It is not necessary to install the new SPROCKETS in these PROCESSORS See Page 7 to install new SPROCKETS in a 270 RA PROCESSOR or a MULTILOADER 300 1 Install the...

Page 85: ...1369 and Below 2 For the MULTILOADER 300 only a Circle the 35 on the MOD LABEL Use permanent ink On MULTILOADERS Serial No 1369 and below see Figure 2 On MULTILOADERS Serial No 1370 and above the MOD...

Page 86: ...VER 4 For all PROCESSORS a Install the PANELS b Close the TOP COVER or move the PROCESSOR into the MULTILOADER c Move the main wall CIRCUIT BREAKER to ON d Energize the PROCESSOR e Check for correct o...

Page 87: ...ma3058_35_01may97 doc Printed In USA HEALTH IMAGING EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak and X Omat are trademarks...

Page 88: ...CESSOR by replacing the ROLLERS in the FIXER WASH CROSSOVER The replacement phenolic ROLLER has a steel core which significantly reduces swelling binding and possible film transport problems The matin...

Page 89: ...ault Possible damage from electrostatic discharge ESD Service Effects Update your manuals with the new Part Numbers see the table on Page 7 Special Requirements 180 LP PROCESSOR with a SORTER and 180...

Page 90: ...erating Software advance to Installing the Operating Software on Page 4 For the Kodak X Omat 180 LP PROCESSOR with a SORTER and all Kodak X Omat 180 LPS PROCESSORS 1 Check the SORTER Modification Labe...

Page 91: ...odak X Omat MULTILOADER 300 2 57 1C7618 Kodak X Omat 180 LP PROCESSOR The BOOTSTRAP PROM must be Version 2 52 Part Number 5B6607 not included with this Mod The Kodak Ektascan 2180 LASER PRINTER must h...

Page 92: ...9B8929 March 1997 5 Installing the New ROLLERS BEARINGS and E RINGS FIXER WASH CROSSOVER Drive Side H127_0127da A B A B THRUST WASHER BEARING SPRING E RING SHAFT ROLLER SHAFT ROLLER H127_0127DCB...

Page 93: ...ard Save the SPRINGS SHAFTS and THRUST WASHERS 4 Install the new ROLLERS BEARINGS and E RINGS from the Mod Kit using the SPRINGS SHAFTS and THRUST WASHERS saved in the previous step Make sure that the...

Page 94: ...iate Mod Number on the MODIFICATION LABEL Use permanent ink a For the 270 RA PROCESSOR circle number 22 Figure 2 180 LP or 180 LPS PROCESSORS b For the 180 LP or 180 LPS PROCESSOR circle number 9 Desc...

Page 95: ...erial No 1369 and Below c For the MULTILOADER 300 circle number 37 Figure 4 MULTILOADERS 300 with Serial No 1370 and Above 2 For all PROCESSORS a Assemble the PROCESSOR b Check for correct operation o...

Page 96: ...changes to the diameter of the new F and E ROLLER GEARS make the bottom GUIDE SHOE adjustable include new SIDEPLATE BEARINGS which have a longer service life Mods 12 24 43 will reduce wear and bindin...

Page 97: ...rts Lists MODIFICATION KIT 7C8712 for the 270 RA PROCESSOR Mod 23 24 and the 270 INTEGRATED in a MULTILOADER Mod 41 43 includes MODIFICATION KIT 7C8713 for the 180 LP and 180 LPS PROCESSORS Mod 10 12...

Page 98: ...re followed All of the Figures are of a 180 LP PROCESSOR The DRYER RACK in the 270 RA PROCESSOR is similar Save all of the parts removed except for the parts that are replaced by new parts in the KIT...

Page 99: ...op GUIDE SHOE if necessary parts not shown PLENUM STOP BRACKET CHAIN COVER newer RACKS have a larger COVER than shown Figure 2 AIR TUBES GUIDE SHOE and CAPTIVE BRACKETS Drive Side View S B H127_0242EA...

Page 100: ...DE SHOE BRACKETS 2 CAPTIVE BRACKETS if necessary Figure 3 SIDEPLATES ROLLERS and GEARS Drive Side VIew M E F G H H127_0248EA C snap in GUDGEONS 6 C ROLLER F ROLLER IDLER GEAR H127_0248ECA GEAR 2 SIDEP...

Page 101: ...MODIFICATION INSTRUCTIONS TYPE2 6 15MAR99 7C8299 Figure 4 SIDEPLATES DRIVE CHAIN and SPROCKETS Drive Side View D A H127_0240EA H127_0240ECA 2 SIDEPLATES...

Page 102: ...15MAR99 7 Figure 5 SIDEPLATES DRIVE CHAIN and SQUEEGEE ROLLERS Drive Side View Note J and K ROLLERS may have E RINGS and not SCREW FASTENERS J K L H127_0241EA SPROCKET IDLER CHAIN 2 SIDEPLATES H127_0...

Page 103: ...m the old SIDEPLATE and install them on the new drive side SIDEPLATE Important Do not install the following parts at this time See Figure 6 E ROLLER bottom C ROLLER 2 bottom AIR TUBES 3 See Figures 3...

Page 104: ...is 2 70 mm 0 105 in 0 10 mm 0 005 in at both ends and in the center Note Apply a small amount of water on the BEARING WASHER to help hold it in place on the E ROLLER 7 See Figure 3 Install the E ROLLE...

Page 105: ...180 LPS PROCESSORS Figure 9 MULTILOADERS 300 with Serial No 1369 and Below Figure 10 MULTILOADERS 300 with Serial No 1370 and Above 1 Circle 23 and 24 on the MODIFICATION LABEL on the 270 RA PROCESSO...

Page 106: ...ROLLER for stubbing decrease the distance approximately 0 10 mm 0 005 in between the bottom GUIDE SHOE and the F ROLLER after making the adjustment check for film quality by processing the film Do the...

Page 107: ...mb3058_43_15mar 99 fm Health Imaging EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak and X Omat are trademarks...

Page 108: ...Required Purpose To improve the PROCESSOR reliability by changing the AC input voltage to the QUAD POWER SUPPLY to lower the temperature installing a new QUAD POWER SUPPLY installing new software to...

Page 109: ...sensitive to damage from electrostatic discharge Use caution to prevent damage during all service procedures MODIFICATION KIT 7C8702 includes Service Effects Make wiring changes to the wiring diagram...

Page 110: ...emoved from the PROCESSOR to do the following procedures 4 Open the ELECTRICAL BOX 5 Remove from the QUAD POWER SUPPLY CONNECTORS J9 and J10 4 SCREWS inside the ELECTRICAL BOX that hold the POWER SUPP...

Page 111: ...e outside of the ELECTRICAL BOX 3 Loosen the SCREWS for the STRAIN RELIEF on CONNECTOR J2 4 Rotate the BODY of the CONNECTOR to disassemble 5 Slide the STRAIN RELIEF backward to have access to the WIR...

Page 112: ...GROUND WIRE from the GROUNDING STUD 4 Remove J9 WIRE No 35 from TERMINAL 2 of TB4 J9 WIRE No 36 from TERMINAL 3 of TB4 5 Discard the old CONNECTOR J9 and WIRING ASSEMBLY 6 Remove CAPACITOR C2 from TER...

Page 113: ...the ACTUATOR MAGNETS from the ENTRANCE DETECTOR RACK 1 Remove the ENTRANCE DETECTOR RACK 2 Remove and discard 2 SCREWS 2 LOCKWASHERS 2 FLAT WASHERS 2 ACTUATOR MAGNETS 3 Install the ENTRANCE DETECTOR R...

Page 114: ...TERFACE CABLE for the PRINTER to CONNECTOR P29 4 Close the TOP COVER 5 Install the BIN ASSEMBLY if necessary 6 Energize the PROCESSOR 7 Check for correct operation of the PROCESSOR Publication History...

Page 115: ...ma3227_7_15apr98 doc Printed In USA Health Imaging EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak and X Omat are trademarks...

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