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7

Installation of Stationary (Right) Catcher
Drop elevator blocks to their lowest limit of travel with  elevator
down button on control panel. Place stationary catcher onto
table to  the  right  of  the spreader.  Push  catcher  under
spreader  until catcher (pinbar) engages folding blades. The
folding blades must slide and lock in place.

With catcher secure in slide assembly, drive spreader slowly
to  right  by pulling the (Red) main power button out, pressing
the (Green) control button and turning the hand throttle. Move
catcher until pinbar (catcher) is above end marker line.
Clamp catcher to table. Lift the pinbar out of the slide
assembly and slowly drive spreader out of catcher. Drive
spreader slowly back into the catcher, checking for proper
operation of catcher and folding blades. When final adjust-
ments are made and operation  is satisfactory, drill 3/8" holes
in table top and bolt catcher into position. Adjust stop
bumpers to touch front and  rear spreader frames and secure
with locknuts.

Set Program mode to Face to Face spreading mode.

Installation of Knifebox

Caution: Knifebox equipped with sharp knife.

Drop  elevator blocks to their lowest limit with elevator down
button on control panel.  Lift Knifebox onto table at the roll up
chute side of the 

CR 500. Mount knifebox onto the elevator

blocks and secure with hardware provided. Connect knifebox
wiring harness into socket located on the bottom of the front
cover. Connect the roll up chute to the knifebox mounting
brackets.

Set Program mode to Face Up spreading mode.

Familiarization

Main Power Panel

1.

Ready: Indicates spreader is programmed and ready for
operation in automatic mode.

2.

Auto: Indicates spreader is in automatic mode.

3.

Main Display:  L.C.D. Display. Refer to display section
for detailed information.

4.

Start: Press to begin automatic spreading operation
after programming is complete.

5.

Stop: Press to stop machine when in automatic mode.

6.

Set Direction: Press to set Machine spread direction.

7.

End Speed: Press to enable end speed adjustment.

8.

Speed: Press to adjust automatic spread speed.

9.

Set Load Position: Press to set loading location of
machine on the spreading table..

10. Go To Load Position: Press to send machine to

loading position.

11. Ply Height: Press to adjust elevator height “step”

(distance elevator raises when spreading).

12. Feed Delay: Press to adjust cradle spread delay when

in Face to Face mode only.  Cradle delays fabric feed
when in catchers to produce tension free and non-slack
spreading.

13. Manual Elevator Controls: Press to adjust elevator

height.

14. Edge Control In/Out:  Press to move edge control

platform, “In” away from operator, “Out” toward operator.
The edge control reflector must be disengaged.

15. Keypad: Numeric keypad for programming.

16. Program: Press to begin programming.

17. Accel: Press to set fast/slow acceleration speed.

18. Select: Press to display program list.

19. Manual Override: Used to override program ends for

loading and adjusting spread lengths (Manual Operation
Only).

20. Mode: Press to change inches/centimeter. Press pro-

gram and mode to set spreading mode; Face-to-Face or
Face Up.

21. Length: Press to program spread length.

22. Count: Press to set counter.

23. Length/Position: Press to set end length position.

Summary of Contents for CR 500

Page 1: ...tionManual Please read completely before attempting to operate your newCR500CRADLESPREADINGMACHINE PatentPending 779 Washington St Buffalo N Y 14203 1396 U S A 716 856 2200 Fax 716 856 1140 or 716 856 2068 Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines Website www EastmanCuts com ...

Page 2: ...Cradle Spreading Machine when in operation Contents General Safety Precautions 3 Safety Information 3 INSTALLATION 4 Table Preparation 4 To Level Table 4 Track Installation 4 Magna Track or Z Track Installation 4 Encoder Track Installation 5 Place Machine On Table 5 Guide Wheel Installation 5 Encoder Assembly Installation 6 Safety Cam Limit Switch Installation 6 Mast Installation 6 Installation of...

Page 3: ...tect indemnify and hold Eastman Machine Company and its subsid iaries harmless from and against all claims losses expenses damages and liabilities to the extent that they have been caused by the purchaser s fail ure to comply with the terms and instructions of this manual General Safety Precautions WARNING This machine is equipped with powerful cradle roller tubes Keep hands arms and hair away fro...

Page 4: ...4531 MS CRCatcher One wayKnifebox Consult Factory Two wayKnifebox SY 04208 MS FoldingBlades QC 04495 MS Quick Clamp Catcher SY 04196 MS StationaryCatcher TPL 04310 1 On Floor OperatorPlatform TPL 04462 Off Floor OperatorPlatform TPL 0402 6 2 Style Operator Platform MS Machine Size SystemDocumentation CR 50 0445 Eastman CR 500 Manual INSTALLATION Table Preparation Thespreadingtablerequiredmustbesmo...

Page 5: ...rklift arms should be raised to these braces when machine is lifted CAUTION When placing forkliftarmsundercrosschannels use care not to damage the drive shafts When the CR 500 is shipped the Safety Limit Switch Assembly Encoder Assembly and the Guide Wheels are removed and must be installed upon installation Place the CR 500 on the table between the end markers marks designating left and right end...

Page 6: ...ompatible con nect mast cord to trolley and secure with chain Note Feedrailvoltagevaryingmorethan10 11vfor110volt machine 22vfor220voltmachine maydamageyour system s electronics Installation of Folding Blades Lowerelevatorblockstotheirlowestlimitwithelevatordown button on control panel Lift folding blades onto table at the roll up chute side of the CR 500 Mount folding blades onto elevatorblocksan...

Page 7: ...ng mode Familiarization Main Power Panel 1 Ready Indicatesspreaderisprogrammedandreadyfor operation in automatic mode 2 Auto Indicates spreader is in automatic mode 3 MainDisplay L C D Display Refertodisplaysection fordetailedinformation 4 Start Press to begin automatic spreading operation after programming is complete 5 Stop Press to stop machine when in automatic mode 6 Set Direction Press to se...

Page 8: ...8 EASTMAN Familiarization ...

Page 9: ...ading con trolsdirectionandspeedofmachine Alsomaybeused as an emergency stop in automatic spreading by twist ing and releasing Interrupt Feed Panel 41 Interrupt Feed Press to add tension to fabric while spreading 42 Edge Control Same as 14 above 43 Knifebox Door Manual control to operate knifebox Press to clamp fabric Press to cut fabric Cradle Control Panel 44 Feed On Feed Off Sets cradle feed to...

Page 10: ...essnumberofpliesdesired Pressok Presssave to load program Set edge control to AUTO by closing the OPERATION Loading Activatepowertospreadingmachinebypullingmain power mushroom switch Red indicator lampadjacenttotheknob willglowtoindicatepowerison Pressgreen MAINDRIVE button toactivatecircuitformanualcontrol Greenindicator lamp adjacent to button will glow to indicate machine is ready Gentlytwistth...

Page 11: ...aches end slowdown section thespreaderslows Whenspreaderreachestheendmarker themachinestops Theknifeboxclampsthefabricthencuts The Spreader jogs to the right then returns to the left end marker The elevator will raise step as spreader returns Spreader will continue this sequence automatically until manually stopped or predetermined number of plies have beenreached IMPORTANT To stop the CR 500 at a...

Page 12: ...SpreadProgram Selected Choosing a Spreading program Tochooseaspreadprogram pressSelecttodisplaythelist of programmed spread files 0 29 available Use the arrow buttons to pan through the list of spread files Enter the spreadfiledesired Plies Spread Counter Adjustment The plies spread counter can be adjusted at any time To adjust counter press Count to access counter menu Use thenumberskeypadorarrow...

Page 13: ...0 0 in 7620 cm Press OK to accept spread length 3 Press Count to access preset ply counter Use the numbers keypad and arrow keys to adjust count The machine will automatically stop when this ply count is reached Press OK when complete Note When preset counter is set to zero 0 the plies spread counter will count plies The automatic counter stop feature is disabled 4 PressAcceltosetmachineaccelerati...

Page 14: ...incontrol panel speed speed Experimentationwillyieldthe best operational setting for your fabric End Speed Theendspeedadjuststhefinalapproachspeedateachend of spread To adjust press End Speed The arrow points to the end of spread to be set Press speed or speed to adjust Press End Speed to exit Automatic Speed The automatic speed is adjusted by pressing speed or speed Note Face Up return speed is a...

Page 15: ...000 Displays speed of spreader The displays the maximum spreading speed Out Of Cloth Switch Activated Edge platform moved to end limit edge control eyes don t see fabric Thread fabric past edge control eyes Auto Mode Stop Release Handle To Center Release throttle handle Waiting For Machine Restart Machine waiting for cut complete signal from knifebox Must be Programmed to set Load Position Machine...

Page 16: ...option torepairorreplacethedefectivegoods or parts or to provide the buyer a credit equal to the portion of the purchase price allocable to the defective goodsorparts Thiswarrantyshallnotapplyifdefectsarecausedbyproductmisuseorneglect ifthemachine has been altered or modified by the buyer or if other than genuine Eastman belts emery wheels knives or parts are used in the machine THIS WARRANTY IS T...

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