Troubleshooting 75
Troubleshooting
The following table provides troubleshooting information for identifying and correcting
possible problems.
Problem
Possible Cause
Corrective Action
1. Suction cups do not
grab case blanks well.
1. Is there sufficient air
supply pressure?
2. Are the suction cups
turned on? (Or off?)
3. Have any suction cups
come loose?
4. Loose or leaking air
connection? Is there any
leak evident in the air
piping or tubing?
5. Is the Vacuum generator
working properly?
1. Verify air supply meets
specifications: 80 PSI @
12 CFM.
2. There is a switch behind
the suction cups that
allows them to be turned
on or off. Make sure they
are switched on.
3. Make sure no suction
cups have become
loose. Reconnect or
replace suction cups as
required.
4. Check all air fittings and
connections for loose
connection or leaks.
5. Vacuum generator
should normally provide
24cm Hg vacuum while
the suction cups are
grabbing a box.
2. Case blanks fail to
open.
1. Is the base line in the
magazine correct?
2. Is the bottom base line
of the opening correct?
3. Is more than one box at
a time being dispensed
from the magazine into
the erecting area?
4. Are the suction cups
activating at the right
time? Is the suction cup
delay time is set
1. Check to make sure the
base line in the
magazine is correct.
2. Check to make sure the
bottom base line of the
opening is lining up
correctly.
3. Perform box thickness
calibration to dispense
one box at a time.
4. Check suction cup delay
times in the advanced
settings. Correct delay
Summary of Contents for ERX Series
Page 2: ......
Page 4: ......
Page 18: ...18 Installation Do This Do NOT Do This Forklift Tine Tubes...
Page 79: ...Parts 79 Forming Unit...
Page 82: ...82 Parts Taper Unit...
Page 84: ...84 Parts Left Belt Unit...
Page 86: ...86 Parts Right Belt Unit...
Page 91: ...Parts 91 Minor FlapCloser Unit...
Page 93: ...Parts 93 Major Flap Closer Unit...
Page 97: ...Parts 97 Left Seat Unit...
Page 100: ...100 Parts Opener W Unit...
Page 102: ...102 Parts Opener L Unit...
Page 105: ...Parts 105 Opener Guide Unit...
Page 109: ...Parts 109 Box Feeder Unit...
Page 113: ...Parts 113 Right Guide Unit...
Page 115: ...Parts 115 Left Guide Unit...
Page 117: ...Parts 117 Pusher Unit...
Page 119: ...Parts 119 Top Adjust Unit...
Page 122: ...122 Parts Exit Guard Unit...
Page 124: ...124 Parts Adjust Connect Unit...
Page 126: ...126 Parts Electric Box Unit...
Page 129: ...Parts 129 Magazine Unit...
Page 131: ...Parts 131 Magazine Base Unit...
Page 140: ...140 Parts Magazine Belt Right Unit...
Page 144: ...144 Parts Sensor Plate Right Unit...
Page 147: ...Parts 147 Magazine Belt Left Unit...
Page 151: ...Parts 151 Sensor Plate Left Unit...
Page 153: ...Parts 153 Separator SuctionUnit...
Page 155: ...Parts 155 Main Electrical Panel February 21 2020...
Page 156: ...156 Parts Control Panel HMI February 21 2020...
Page 159: ...Parts 159 Main Panel Pneumatic Controls...
Page 162: ...162 Parts A Main Air In Filter Regulator Fittings Hose...
Page 163: ...Parts 163 B Carton Push Down Cylinders Fittings Hoses...
Page 164: ...164 Parts C Carton Suction Cup Extension...
Page 165: ...Parts 165 D Separator Suction Cup Extension E Separator Suction Cup Suction...
Page 166: ...166 Parts F Magazine Stopper Cylinder Fittings...
Page 167: ...Parts 167 G K Magazine Forward Cylinders Long Side Wide Side...
Page 168: ...168 Parts H Minor Flap Folding Cylinders Fittings Hoses...
Page 169: ...Parts 169 J Major Flap Folding Rise Cylinders Fittings Hoses...
Page 170: ...170 Parts M Major Flap Folding Cylinders Fittings Hoses...
Page 171: ...Parts 171 L Carton Suction Cups Hoses Fittings...
Page 173: ...Appendix A Electrical Schematics 173 Electrical Schematic Page 2 of 12 February 21 2020...
Page 174: ...174 Appendix A Electrical Schematics Electrical Schematic Page 3 of 12 February 21 2020...
Page 175: ...Appendix A Electrical Schematics 175 Electrical Schematic Page 4 of 12 February 21 2020...
Page 176: ...176 Appendix A Electrical Schematics Electrical Schematic Page 5 of 12 February 21 2020...
Page 177: ...Appendix A Electrical Schematics 177 Electrical Schematic Page 6 of 12 February 21 2020...
Page 178: ...178 Appendix A Electrical Schematics Electrical Schematic Page 7 of 12 February 21 2020...
Page 179: ...Appendix A Electrical Schematics 179 Electrical Schematic Page 8 of 12 February 21 2020...
Page 180: ...180 Appendix A Electrical Schematics Electrical Schematic Page 9 of 12 February 21 2020...
Page 181: ...Appendix A Electrical Schematics 181 Electrical Schematic Page 10 of 12 February 21 2020...
Page 182: ...182 Appendix A Electrical Schematics Electrical Schematic Page 11 of 12 February 21 2020...
Page 183: ...Appendix A Electrical Schematics 183 Electrical Schematic Page 12 of 12 February 21 2020...
Page 185: ...Appendix B Air System Components 185 Pneumatic Schematic Sheet 2 of 4...
Page 186: ...186 Appendix B Air System Components Pneumatic Schematic Sheet 3 of 4...
Page 187: ...Appendix B Air System Components 187 Pneumatic Schematic Sheet 4 of 4...
Page 191: ......