Earthsafe M200 Installation, Operation And Maintenance Manual Download Page 4

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Fuel Systems for Critical Power

4 of 16

EMERGENCY POWER FUEL SYSTEMS

Model M200

Duplex Fuel Pump

INSTALLATION, OPERATION, AND MAINTENANCE

Safety notices – General Safety Rules – Symbols 

(danger-warning-caution)

SAFETY INFORMATION AND INSTRUCTIONS

Danger

— Failure to follow the indicated instruction may result in serious injury or death.

Warning

— In addition to possible serious injury or death, failure to follow the indicated

instruction may cause damage to pump and/or other equipment.

IMPROPER INSTALLATION, OPERATION OR MAINTENANCE OF PUMP MAY CAUSE
SERIOUS INJURY OR DEATH AND/OR RESULT IN DAMAGE TO PUMP AND/OR OTHER
EQUIPMENT. EARTHSAFE’S WARRANTY DOES NOT COVER FAILURE DUE TO IMPROPER
INSTALLATION, OPERATION OR MAINTENANCE.

THIS INFORMATION MUST BE FULLY READ BEFORE BEGINNING INSTALLATION,
OPERATION OR MAINTENANCE OF PUMP AND MUST BE KEPT WITH PUMP. PUMP MUST
BE INSTALLED, OPERATED AND MAINTAINED ONLY BY SUITABLY TRAINED AND
QUALIFIED PERSONS.

THE FOLLOWING SAFETY INSTRUCTIONS MUST BE FOLLOWED AND ADHERED TO 
AT ALL TIMES.

Symbol Legend:

Danger

— Failure to follow the indicated instruction may result in serious injury or death

Warning

— In addition to possible serious injury or death, failure to follow the indicated 

instruction may cause damage to pump and/or other equipment.

BEFORE 

opening any liquid chamber (pumping chamber, reservoir, relief valve adjusting cap

fitting, etc.) be sure that:

• Any pressure in the chamber has been completely vented through the suction or discharge

lines or other appropriate openings or connections.

• The pump drive system means (motor, turbine, engine, etc.) has been “locked out” or

otherwise been made non-operational so that it cannot be started while work is being done
on the pump.

• You know what material the pump has been handling, have obtained a material safety data

sheet (MSDS) for the material, and understand and follow all precautions appropriate for the
safe handling of the material.

DO NOT

operate pump if the suction or discharge piping is not connected.

DO NOT

place fingers into the pumping chamber or its connection ports or into any part of the

drive train if there is any possibility of the pump shafts being rotated.

Continued

Summary of Contents for M200

Page 1: ...om www earthsafe com Earthsafe Systems Inc Updated October 2019 The information contained herein is proprietary and is provided for the sole purpose of the owner s installation operation and maintenan...

Page 2: ...carriers agent must verify the inspection and sign the description Immediately notify the delivering carrier of damage or loss This notification may be given either in person or by telephone Written...

Page 3: ...lanning the Installation 8 Installation 10 Startup 11 Testing 12 Operation 13 Maintenance 13 Troubleshooting 14 Spare Parts 15 Warranty and Service 16 Appendix Viking Pump Manual 16 Table of Contents...

Page 4: ...MUST BE FOLLOWED AND ADHERED TO AT ALL TIMES Symbol Legend Danger Failure to follow the indicated instruction may result in serious injury or death Warning In addition to possible serious injury or d...

Page 5: ...s next to the pump suction and discharge connections to monitor pressures USE extreme caution when lifting the pump Suitable lifting devices should be used when appropriate DO NOT attempt to dismantle...

Page 6: ...Set includes a motor starter panel or optional VFD drive with disconnect switch The motor starter drive includes current sensors for performance feedback to the duplex pump controller The Controller...

Page 7: ...cated on pump inlet to protect pump from inlet piping debris Threaded drain cleanout port is provided 8 Outlet check valve Located on pump discharge to maintain pressure in pipeline and allow alternat...

Page 8: ...r inspection maintenance and repair Pressure Relief Pressure Protection Viking pumps are positive displacement This means that when the pump is rotated liquid will be delivered to the discharge side o...

Page 9: ...on of the piping Loops expansion joints or unsecured this does not mean unsupported runs should be used so the pump casing is not stressed by the piping 7 Strainer The pump inlet strainer will keep fo...

Page 10: ...have loosed during shipment Tighten 4 bolt flanges by gradually tightening across the bolt pattern 6 Pressure test the pump set to 50 PSI or in accordance with project design requirements Correct any...

Page 11: ...the following a Suction line air leaks b Suction line obstructions c Suction tube or foot valve in tank is not installed d Suction lift is too great or the suction piping is too small e Anti siphon or...

Page 12: ...request input 14 Pump 1 Auto mode start and display 15 Pump 2 Auto mode start and display 16 Pump 1 Auto mode disable on leak 17 Pump 2 Auto mode disable on leak 18 Pump 1 Auto mode disable on estop 1...

Page 13: ...l for details of motor starter operation Maintenance 1 Inspect for leaks at regular intervals weekly as a minimum 2 Operate pump manually to confirm prime at regular intervals monthly as a minimum 3 C...

Page 14: ...uction Check and clean strainer Check foot valve at tank Check suction pipe size and vertical lift 5 Insufficient inlet suction Check for prime in suction piping Test inlet piping for leaks 6 Flutteri...

Page 15: ...er liquid filled gauge MNPT bottom connection 2 Pump Parts Viking pump parts are referenced in the appendix 3 Motors Baldor motors are available from local distributers worldwide 4 Controllers Motor S...

Page 16: ...of the warranty shall not apply to any equipment part or accessory which a has been improperly specified by buyer b has been improperly stored or handled prior to placing in service c has been damage...

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