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SCW-410-QS (05/12) 

 

Page 29 

Final Charge (Heat Only) 

It is critical to control the conditions under which the compressor unit operates while final 
charging the system.  

 

Hydronic Systems 

Hydronic heating is provided by the SCW compressor unit

 

shown in Figure 16

.  The 

circulating water in the primary circuit seen in Figure 17 is to be maintained in the 
45°F to 65°F range. 

Water from the main supply can be flushed through the primary 

circuit to maintain the subject water temperature range while final charging the system. 

Final charging 

is done in the HEAT mode as follows

, with the charging set up 

described in Figure 18: 

1.  Continue measuring the refrigerant charge weight as shown in Figures 18. 

2.  If the system is equipped with a domestic water module (DWM) or desuperheater in 

addition to the primary (air handler or hydronic) heating system, be sure the DWM 
switch is OFF and all water modules are purged of air. 

3.  Be sure that circulating water is maintained between 45°F and 65°F. 

4.  Close the HP valve. 

Then turn the system on in the HEAT mode. 

 

5.  Initiate final charging by opening the refrigerant container valve and the gage manifold 

LP valve to allow liquid refrigerant to enter the system 

SLOWLY

 as shown in Figure 

18. The ACC will not allow liquid refrigerant to enter the compressor. 

6.  Adding liquid refrigerant will raise the liquid level in the ACC.  Continue to add liquid 

refrigerant to the system until the liquid level has reached the middle sight glass, as 
shown in Figure 22. 

7.  When the liquid flow is at the middle sight glass, as shown in Figure 22, turn off 

the refrigerant container valve. The system is fully charged. 

8. 

When the system has run for 10 minutes (in HEAT mode) with a full refrigerant 
charge, read the evaporating temperature and condensing temperature.

 

The evaporating temperature can be read by attaching a thermocouple lead to the 
Earth Loop Vapor Line coming into the compressor unit with electrical tape, then 
wrapped with ½” thick insulation. The condensing temperature can be read by 
attaching a thermocouple lead to the Air Handler/CC/HWM liquid line coming into the 
compressor unit with electrical tape, then wrapped with ½” thick insulation. Use an 
accurate temperature indicator. 

In Figure 23, locate the evaporating temperature on the horizontal axis. The 
corresponding condensing temperature reading should fall between the upper and 
lower parallel lines in Figure 23. 

9.  Check the suction saturation temperature to verify that it is within ±3°F for the 

measured suction pressure. The suction temperature should be approximately 15 to 
20°F lower than the local earth temperature. 

10. 

Reconfirm that the liquid level of refrigerant is at the middle sight glass.

 If 

necessary, add or remove refrigerant to be at the middle sight glass.  Document the 

Summary of Contents for SCW R-410A

Page 1: ...ENTS PAGE Pre Installation 3 Placement Mechanical Information 5 System Application Options 12 Antifreeze Protection 13 Electrical and Sound Data 14 230 1 60 Internal Wiring 15 230 3 60 Internal Wiring...

Page 2: ...lure to provide installation and service by an authorized trained installer in a manner consistent with the subject manuals will void and nullify the limited warranty coverage for the system READ THE...

Page 3: ...W Contained in each compressor package compressor unit four L shaped hold down brackets service valves liquid and vapor adapters for service valves and earth loop line set product literature 2 All ser...

Page 4: ...SCW 410 QS 05 12 Page 4 Figure 2a General System Layout Figure 2b Typical SCW Compressor Unit Primary Circuit Plumbing...

Page 5: ...ompressor unit may be located in garage basement crawl space or utility room Avoid placing compressor unit in kitchen bedroom family living dining room areas In a condensate pan On vibration pads Atti...

Page 6: ...her than the earth loop manifolds Compressor unit may be located lower than the earth loop manifolds See Figure 2a For SCW compressor units providing radiant panel hydronic hot water or chilled water...

Page 7: ...the compressor unit using the adapters to right size to the proper earth loop line set Installation of the service valves will provide isolation of the earth loop system from the compressor unit and p...

Page 8: ...SCW 410 QS 05 12 Page 8...

Page 9: ...SCW 410 QS 05 12 Page 9 Figure 5 SCW Connections for R 410A...

Page 10: ...SCW 410 QS 05 12 Page 10 Figure 6 SCW Internal Flow Schematic...

Page 11: ...SCW 410 QS 05 12 Page 11 Figure 7 SCW Piping...

Page 12: ...SCW 410 QS 05 12 Page 12 System Application Options Figure 8 SCW Radiant Panel Hydronic Heating and Air Chilled Water Cooling...

Page 13: ...t with the application specific minimum temperature as shown in the table below Propylene glycol antifreeze solutions should always be in the range of 20 to 50 by volume as indicated in the table TEMP...

Page 14: ...e liquid concentration to assure that the correct mixture is obtained Electrical and Sound Data Compressor Model Voltage Phase Hz Voltage LRA RLA MCA MFS Sound Pressure Level 10 ft dB A Min Max 024 1C...

Page 15: ...SCW 410 QS 05 12 Page 15 Figure 10 SCW Electrical Ladder Diagram 230 1 60...

Page 16: ...SCW 410 QS 05 12 Page 16 Figure 11 SCW Electrical Schematic 230 1 60...

Page 17: ...SCW 410 QS 05 12 Page 17 Figure 12 SCW Series 230 3 60 Electrical Ladder Diagram...

Page 18: ...SCW 410 QS 05 12 Page 18 Figure 13 SCW Series 230 3 60 Electrical Schematic...

Page 19: ...SCW 410 QS 05 12 Page 19 Figure 14 Part 1 of 2 SCW Field Wiring Diagram Reference Figure 8...

Page 20: ...SCW 410 QS 05 12 Page 20 Figure 14 Part 2 of 2 SCW Field Wiring Diagram Reference Figure 9...

Page 21: ...hey are sealed Check the Pressure gage after 15 minutes and verify the original pressure has not decreased Repair any leaks and re test as appropriate 3 After venting the pressurized system connect th...

Page 22: ...tem pressure must not exceed 280 MICRONS WITHIN 5 MINUTES If pressure rises to greater than 280 microns open LP and HP valves crack the refrigerant valve and allow just enough refrigerant into the sys...

Page 23: ...e refrigerant container valve and disconnect the refrigerant hose from the charging port Note and document the amount of refrigerant 11 The system has now been initially charged Disconnect the Digital...

Page 24: ...ystem on in the COOL mode The charging process is detailed in the flow chart illustrated in Figure 21 When complete return to step 8 below 5 Initiate final charging by opening the refrigerant containe...

Page 25: ...ed to provide 10 F to 20 F or less superheat while running in cooling mode The first step is to utilize the access port and LP gage in Figure 19 to measure suction pressure Next apply a thermocouple a...

Page 26: ...re indicator read the suction temperature at the compressor suction port Read the suction pressure at the access port on the LP gage 11 Enter the Pressure Temperature Table in Figure 20 and for the su...

Page 27: ...eat is greater than 20 F wait for the ground surrounding the earth loops to warm up The TXV valve is factory set at MINIMUM superheat and the TXV cannot be further adjusted to decrease the superheat u...

Page 28: ...SCW 410 QS 05 12 Page 28 Figure 21 Charging and Superheat Adjustment Process...

Page 29: ...or 6 Adding liquid refrigerant will raise the liquid level in the ACC Continue to add liquid refrigerant to the system until the liquid level has reached the middle sight glass as shown in Figure 22 7...

Page 30: ...the Warranty Registration Card and inside the compressor unit on the electrical diagram for future reference This is the full system charge The system is now fully operational and needs no further ad...

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