background image

5

• Fill the Paint Container (12) with the product to be sprayed. Stir well (as mentioned previously) and strain to

remove any bits which will interfere with a smooth consistent spray. 

• Make sure the Paint Container Seal (10) and Pick-Up Tube (11) are firmly fitted into the base of the Spray Gun.

• Screw the Paint Container (12) to the base of the Spray Gun and tighten accordingly.

• Start with the Paint Flow Adjuster (9) at its minimum setting so the trigger can not be pulled. Do not forget that

the Paint Flow Adjuster (9) controls the quantity of paint sprayed (Fig.5).

• Uncoil the Air Hose (13) and attach it to the back of the Spray Gun and the other end to the SprayStation.

• Uncoil the power cable and attach the plug to the mains supply.

• Switch the SprayStation on. This will immediately cause some air to be produced, which is quite NORMAL.

However, none of the product will be sprayed until the Spray Gun trigger is pulled.

VERY IMPORTANT!

When spraying for the first time, we recommend that you always leave the motor unit to

run for 1 to 2 minutes before applying the product. Do not forget that the Paint Flow Adjuster (9) controls the

quantity of paint sprayed (Fig.5).

ALWAYS MAKE SURE THAT THE MOTOR UNIT IS ON A RIGID LEVEL SURFACE AND FREE FROM DUST.

HORIZONTAL

VERTICAL

ROUND

3 Spray Patterns

Horizontal and Vertical Spray with varying widths 

  Round Spray

Vertical and Horizontal for normal sized jobs            Round for small and precise jobs

 Round for small and precise jobs

Fig.6

Fig.7

Fig.5

• Carefully cover areas which are not to be painted with a plastic cover and protective tape.

• Wear a suitable mask when spraying products (and make sure there is adequate ventilation in the room when working indoors).

• Clean the surface you are going to paint. As well as being clean, it must also be dry and smooth.

• Practice first on some old wooden planks to make sure you are holding the Spray Gun correctly.

• We recommend you wear protective clothing.

• Stir the paint well using Paint Stirrer (12a) supplied.

• Make sure there are no solid particles in the paint.

• Many products can be sprayed without being thinned. However, if the application is not good, thin the product progressively in stages of 5%.

• Most paints can be sprayed by being thinned just a little, e.g. by 5% or 10%.

• Some thick paints such as outer wall paints and certain undercoats will need to be thinned by 20% or 25%.

• Use water to thin a water-based product.

• Use appropriate thinners to thin solvent-based products.

• Certain manufacturers will indicate on the can whether a specific thinner is to be used.

• Certain paint manufacturers have specific paints available for HVLP application.

Dip the Viscosity Cup (17) into the material and fill up. Check the guide below for the viscosity rating for your machines.

Time how long it takes for the paint to stop being a continuous flow, from the bottom of the cup (Fig.4). If the paint requires 

thinning, start with a 5% dilution of the paint. To do this, part fill a container with one litre of paint. The viscosity cup 

supplied with the unit holds 1/10 of a litre. Block the hole in the viscosity cup and fill up with the required thinners. Add the

thinners to the paint and stir, measure the viscosity. If the paint requires further thinning, dilute the paint by another 5% 

(5% will be equal to half a viscosity cup) with the required thinners and measure the viscosity, if the paint is not at its 

recommended viscosity, repeat the above step.

Viscosity Ratings 

The spray station 2900/3500

has a 

viscosity rating of 160 seconds.

If the paint has emptied the viscosity cup in less

than 160 seconds then you will not need to thin your paint or material. If it is above this then thinning will be required.

The spray station 3900

has a 

viscosity rating of 180 seconds

. If the paint has emptied the viscosity cup in less than

180 seconds then you will not need to thin your paint or material. If it is above this then thinning will be required.

The spray pack

has a 

viscosity rating of 70 seconds

. If the paint has emptied the viscosity cup in less than 70

seconds then you will not need to thin your paint or material. If it is above this then thinning will be required.

The above ratings are a guide, dependent on paint formulation further dilution may be required in increments of 5%.

12

3

1

2

4

5

6

7

8

9

10

11

Fig.4

PREPARATION

DILUTION

SET UP

SPRAYING

Summary of Contents for SprayStation HV3900KR

Page 1: ...Ultimate SprayStation HV3900KR OPERATING INSTRUCTION MANUAL BEFORE USE PLEASE READ THE MANUAL AND SAFETY INSTRUCTIONS CAREFULLY Please retain for future reference Earlex Ultimate SprayStation HV3900KR...

Page 2: ...2 not supplied...

Page 3: ...3 EXPLODED PARTS VIEW 13 14 16 15 12 11 10 9 8 7 6 5 4 3 2 1 A B 12a 17 HV3500 HV2900 3900KR 5900 Fig 2 Fig 3 Fig 1...

Page 4: ...se the Spray Gun for the job it was designed for only Mis use of the Spray Gun will invalidate the guarantee Wear ear protection WARNING The substances used with this Spray Gun paints solvents etc may...

Page 5: ...prayed without being thinned However if the application is not good thin the product progressively in stages of 5 Most paints can be sprayed by being thinned just a little e g by 5 or 10 Some thick pa...

Page 6: ...Ring 2 slightly NEVER DISPOSE OF PAINTS OR SOLVENTS DOWN THE DRAIN ALWAYS USE YOUR LOCAL WASTE COLLECTION SITE The motor unit itself does not require any specific maintenance apart from checking that...

Page 7: ...o far away Move the Spray Gun closer to the work piece Paint too thick Add thinners Fluid Tip clogged Clean the Fluid Tip 5 Pick up tube clogged Clean Pick Up Tube 11 Air hose split Replace Air Hose 1...

Page 8: ...anding it over to a special designated collection point for recovery and recycling This unit is a Class II appliance which means it is double insulated for your protection no earthing wire is necessar...

Page 9: ...9 13 14 16 15 2 12 11 10 9 8 7 6 5 4 3 2 1 A B 12a 17 1 3 HV3500 HV2900 3900KR 5900 KO...

Page 10: ...0mm V0004 6 O V0004 7 2 0mm V0006 No 8 V0007 9 V0011 10 L0682 11 V0012 12 V0014 12a L1565 17 SG243 HVLP High Volume Low Pressure HVLP Earlex LP HV Paint Transfer Efficiency 15 C No 13 L1064 14 L0058...

Page 11: ...2 10 11 12 9 5 1 2 12 3 1 2 4 5 6 7 8 9 10 11 3 3 6 7 5 12a 5 5 10 20 25 HVLP Earlex DIY SprayStation HV3900KR 180 4 5 5 2900 3500 160 160 160 3900KR 180 180 180 70 70 70 5 12 3 1 2 4 5 6 7 8 9 10 11...

Page 12: ...12 12 11 10 2 3 4 5 A 1 5 B 2 7 4 2 14 16 2 0 mm 3 0 mm 8 9 7 1 4 2 3 4 4 6 25 30cm 8 9 8 9 7 7 HVLP 11 5...

Page 13: ...13 9 9 5 11 13 15 12 11 14 16 9 KO...

Page 14: ...N55014 2 EN61000 3 2 EN61000 3 3 Tim Hopper GB 0903275 6 GB 2468196 GB 2469587 HV3500 ECD 001096242 0001 CN 200930004458 4 US D646 967S HV2900 HV3900 GB 3022947 ECD 000608856 0001 US D563 503S HV5900...

Page 15: ...15...

Page 16: ...V0405 10 13 Tel 02 2277 0966 Email info earlex kr Website www earlex kr KTL SW07555 12002A KCC REM Ear HV3900...

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