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5

Preparation of the surface and thinning of the paint are the two most important areas to be concerned

with to obtain the best results from your Spray Gun.

Ensure all surfaces are free from dust, dirt, rust and grease. If necessary rub down with sandpaper, or

similar.

Mask areas you do not wish to be painted.

Your Spray Gun is supplied with a Viscosity Cup. Viscosity is a technical term used to indicate if the

paint is very thin or very thick. If thin, the viscosity is said to be low, while if very thick the viscosity is

said to be high.

Viscosity is measured in seconds. In order to spray some paints they need to be “thinned” (diluted).

Thinning is very important when spraying. Most paints are supplied ready for brush application and may

need to be “thinned” (diluted) for spraying purposes.

Follow the manufacturer’s guide for thinning. If in doubt please contact the manufacturers of the paint.

The Viscosity Cup supplied will help you determine the correct thickness of the paint. Paint is “thinned”

by adding the substance which the paint is based upon. If water based paint then water is added, if oil

based then white spirit, if automotive paint then an automotive paint thinner is added.

As some paints, wood preservatives and other sprayable products contain particles, please ensure that

when filling the Paint Container of the Spray Gun, that the paint is filtered through either a funnel with

a filter on it or through nylon tights or stockings. This will ensure that no large particles enter the Paint

Container, so preventing blockages and providing you with trouble free spraying. Ensure that a

facemask, gloves and goggles are worn at all times when spraying.

This Spray Gun can be used with paints having a viscosity ranging from 15 to 30

seconds. Dip the Viscosity Cup into the material and fill up. Time how long it takes for

the viscosity cup to empty (Fig.1). Using the above chart (or manufacturer’s

instructions) as a guide, determine if the material requires further thinning, if so then

thin accordingly.

Important: Before you begin to thin the paint, ensure it is stirred thoroughly.

If the paint requires thinning, start with a 10% dilution of the paint. To do this, half fill

the paint container with the required paint. The Viscosity Cup supplied with the unit holds 1/10 of a litre,

block the hole in the Viscosity Cup and fill up with the required thinner. Add the thinner to the paint and

stir, measure the viscosity using the recommended viscosity chart above.

If the paint requires further thinning, dilute the paint by another 5% (5% will be equal to half a viscosity

cup) with the required thinner and measure the viscosity, if the paint is not at it's recommended

viscosity, repeat the above step.

Note: Some paints are outside the ranges listed above. Please contact our helpline for further

information.

Water based paints

20-25secs

Oil based paints

15-25secs

Enamel paints

15-25secs

Wood preservatives

no dilution

Primers

20-30secs

Varnishes

20-25secs

Aluminium paints

15-25secs

Wood stains

no dilution

Fig.1

VISCOSITY GUIDE

PREPARATION

THINNING

Summary of Contents for ASG55

Page 1: ...Please read all these instructions before operating this product and retain them for future reference Earlex Ltd will accept no responsibility for the use of this product if used for any other purposes than those detailed herein MODEL ASG55 OPERATING INSTRUCTIONS ...

Page 2: ... having a flash point below 21 C Always beware of any hazards presented by the material being sprayed and consult the markings on the container or the information supplied by the manufacturer of the material to be sprayed including requirements for the use of personal protective equipment Do not spray any material where the hazard is not known The spray gun must not be cleaned with flammable liqui...

Page 3: ...4 Piston Assembly SG237 5 Suction Tube and Filter Assembly SG240 6 1 0 Litre Paint Container SG242 7 Valve Assembly Pack of 3 SG310 8 Viscosity Cup SG243 9 Lubricating Oil SG244 6 8 3 7 Circled numbers need to be cleaned after every use 1 2 4 5 3 PARTS AND ACCESSORIES 9 ...

Page 4: ...n doubt always test a small inconspicuous area first Always read the paint manufacturer s instructions first Neither our guarantee nor the above statement affect your statutory rights IMPORTANT Selecting the paint Many paints and other materials can be sprayed but some cannot Always check the manufacturer s recommendations before using products with your Spray Gun THE SPRAY GUN MUST NOT BE USED FO...

Page 5: ... tights or stockings This will ensure that no large particles enter the Paint Container so preventing blockages and providing you with trouble free spraying Ensure that a facemask gloves and goggles are worn at all times when spraying This Spray Gun can be used with paints having a viscosity ranging from 15 to 30 seconds Dip the Viscosity Cup into the material and fill up Time how long it takes fo...

Page 6: ...oor spray pattern will concentrate the paint in the centre of the spray and give a blotchy finish A good spray pattern is achieved when there is an even amount of material in a fine spray throughout the pattern Turning the output control knob clockwise reduces the flow of material whilst turning it anti clockwise increases the flow To adjust the pattern undertake the following 1 Turn the output co...

Page 7: ... works best for oil based materials stains sealers lacquers water proofers and enamels for small application areas 2 1 0mm This nozzle is suitable for spraying woodcare treatments If when spraying you find that the spray pattern is small and splattery and adjusting the output control knob does not solve the problem try a different nozzle size before further thinning the material 7 Fig 5 After ever...

Page 8: ...knob slightly push the nozzle towards the switch and pull down and forward to release the piston cylinder assembly from the main Spray Gun assembly Remove the piston assembly and spring unscrew the spray nozzle to release the Valve Assembly pull out Suction Tube and unclip filter Take care not to allow the piston assembly and spring to fall out ...

Page 9: ...n the abrasiveness of the paints being sprayed You would normally expect to replace an atomiser valve after spraying between 25 45 litres of emulsion A worn valve will cause a poor spray pattern and will require replacing Replacement valves are available from the Earlex Service Department see page 11 for contact details You will need to check the spray nozzles Piston and Spring from time to time t...

Page 10: ...ter Spray Gun motor operates but nothing comes out Nozzle blocked part 1 2 Nozzle Valve Assembly blocked 7 Clean thoroughly with thinners or if water based paint clean with water Clean thoroughly with thinners Spray Gun motor operates but spluttering Paint Container almost empty Spray Gun held at wrong angle Liquid too thick Incorrectly set regulation control Incorrect Nozzle fitted Worn Nozzle 1 ...

Page 11: ...Declaration of Conformity We declare that the units ASG55 conform to 2006 95 EC EN50144 1 EN50144 2 7 2004 108 EC EN61000 3 2 EN61000 3 3 EN55014 1 EN55014 2 Tim Hopper Technical Director GUARANTEE This product is guaranteed for a period of 12 months against faulty manufacture and materials It is not guaranteed for industrial or hire purposes The guarantee does not affect your statutory rights For...

Page 12: ...NOTES ...

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