Eagle TT4 Parts And Service Manual Download Page 68

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REV30 8.4.15

TT4-8 4TNV98

AXLE ASSEMBLY BREAKDOWN— FRONT NON-DRIVE (2WD)

XLES

Summary of Contents for TT4

Page 1: ...REV30 8 4 15 TT4 8 4TNV98 EAGLE TUGS Parts and Service Manual Vehicle Types TT 4 TT 5 TT 6 TT 8 Engine Type Yanmar Diesel 4TNV98 Tier II Tier III Engine Models...

Page 2: ...2 REV30 8 4 15 TT4 8 4TNV98 This page was intentionally left blank...

Page 3: ...information on the Eagle Warranty and procedure as well as information pertaining to the safe operation of your Eagle product please see the Eagle Operations Manual that was also included with your v...

Page 4: ...4 REV30 8 4 15 TT4 8 4TNV98 This page was intentionally left blank...

Page 5: ...Head Cover Assembly Yanmar Tier II Tier III Engines 24 Cylinder Block Assembly Yanmar Tier II Engine 26 Cylinder Block Assembly Yanmar Tier III Engine 28 Crankshaft Piston Yanmar Tier II Engine 30 Cra...

Page 6: ...FUEL SYSTEM 96 Fuel System Yanmar Tier II Tier III 96 Fuel Injection Pump Yanmar Tier II 98 Engine Fuel Lines Yanmar Tier II 99 Engine Fuel Injection Lines Nozzle Yanmar Tier II 100 Fuel Injection Pu...

Page 7: ...nce Circuit Wiring Diagram 136 Cab Option Wiring Diagram 137 LIGHTS ELECTRICAL 138 Headlights taillights Spotlight Assembly 139 OTHER ASSEMBLIES 146 Body Assembly 146 Seats 147 WHEELS TIRES 148 Wheel...

Page 8: ...8 REV30 8 4 15 TT4 8 4TNV98 This page was intentionally left blank...

Page 9: ...ATION Please read the Eagle Tugs warranty statement available on our website carefully When contacting Eagle Tugs for warranty or parts service please have the following information ready Tractor mode...

Page 10: ...and loose clothing before beginning to work on the equipment Tie long hair securely behind the head Keep hands and other objects clear of the radiator and blades Appropriate service methods and prope...

Page 11: ...y there is a permanent serial number located on the rear bulkhead inside the engine compartment MODEL _________________________________________ SERIAL NO _________________________________________ MFG...

Page 12: ...al Engine link Enter the registration information in the necessary fields NOTE At the time a warranty claim is filed it may be necessary for Eagle Tugs to request a copy the maintenance records kept o...

Page 13: ...13 REV30 8 4 15 TT4 8 4TNV98 WARRANTY...

Page 14: ...14 REV30 8 4 15 TT4 8 4TNV98 This page was intentionally left blank...

Page 15: ...S PLEASE BE SURE TO CHECK THE HEADING ON EACH PAGE TO SEE IF THE PARTS REFERENCED ARE FOR A YANMAR TIER II DIESEL OR YANMAR TIER III DIESEL ALL PAGES WITHOUT THE ABOVE IN THE DESCRIPTION DENOTE PARTS...

Page 16: ...5 TT4 8 4TNV98 POWER TRAIN ENGINE DRESS FAN ASSEMBLY PRINCE PUMP AND MOTOR MOUNTS See page 20 to determine proper spacer item 10 needed TORQUE TO 37 ft lb TORQUE TO 100 ft lb TORQUE TO 100 ft lb TORQU...

Page 17: ...REMOTE FAN BEARING 15 A TT8 00355 1 REMOTE FAN SHAFT HOUSING 16 A TT8 00358 1 REMOTE FAN SNAP RING 17 NPN 2 HCS 1 2 13 UNC X 1 25 18 NPN 2 FLAT WASHER 1 2 19 NPN 2 LOCK WASHER 1 2 20 NPN 2 SHCS M10X1...

Page 18: ...th integrated rear crank seal See ESB 01 15 Service Bulletin for proper transmission identification Assembly as shown is current production Install with stamped D facing toward transmission A B C TORQ...

Page 19: ...PIN 10 NPN 12 FHCS M10X1 50 X 45 GR 10 9 11 B TT10TD 00001 4TNV 1 TRANS PLATE 12 129953 21570 1 FLY WHEEL ASSEMBLY CONTAINS ITEM 13 13 129900 21600 1 RING GEAR INCLUDED IN ITEM 12 14 B TT10TD 00002 1...

Page 20: ...s 625 thick Ver sion A TT8 00363 is 50 thick Using this guide will make determining which version you need very easy Version A TT8 00361 This part should be used if the cover circled below is a stampe...

Page 21: ...2 77341 1 BOLT ADJUSTING 5 129972 77330 1 ADJUSTER BRACKET 55 AMP ALT 5 129900 77330 or 129900 77330 MOD 1 ADJUSTER BRACKET 80 AMP ALT 6 119940 77270 1 SPACER 55 AMP ALT REDIDTAG 6 129470 77340 1 SPAC...

Page 22: ...2 26306 100002 2 NUT ALTERNATOR 3 26014 080252 1 BOLT M8 X 25 PLATED 4 119810 77340 1 BOLT ADJUSTING 5 129900 77330 1 ADJUSTER BRACKET ALTERNATOR 40 AMP 6 129423 77200 1 ALTERNATOR 40 AMP BLUE IDTAG...

Page 23: ...105A ALTERNATOR 2 NPN 1 1 40 SPACER 3 NPN 1 23 SPACER 4 NPN 1 M10 1 5 x 130 5 NPN 2 5 16 FLAT WASHER 6 119940 77270 1 SPACER 7 26306 100002 1 M10 1 5 LOCK NUT 8 9440 1 ALTERNATOR BELT NOT SHOWN POWER...

Page 24: ...24 REV30 8 4 15 TT4 8 4TNV98 HEAD COVER ASSEMBLY 1 2 3 13 5 4 6 7 8 9 10 11 12 14 7 6 15 16 POWER TRAIN...

Page 25: ...R PLATE 6 124160 11360 4 KNOB 7 24311 000120 4 O RING 1A P12 0 8 119640 61400 1 PLUG 9 129907 11310 1 HEADCOVER GASKET 10 129907 03070 1 BAFFLE 11 129907 03010 1 BAFFLE PLATE 12 22857 500100 6 SCREW 5...

Page 26: ...26 REV30 8 4 15 TT4 8 4TNV98 CYLINDER BLOCK ASSEMBLY YANMAR TIER II DIESEL 1 2 3 4 3 5 6 7 8 4 4 9 3 3 10 11 12 POWER TRAIN...

Page 27: ...3 8 SCREW 5 129907 01190 1 SPACER 6 129900 02930 2 BEARING ASSY THRUST 6 129900 02940 2 BEARING ASSY THRUST O S 025 7 729900 02800 5 MAIN BEARING SET 7 129900 02340 5 MAIN BEARING SET O S 025 8 129900...

Page 28: ...28 REV30 8 4 15 TT4 8 4TNV98 1 2 3 4 3 10 5 6 7 4 8 3 3 4 9 4 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER III DIESEL...

Page 29: ...30 4 23876 030000 3 PLUG PT 3 8 SCREW 5 129900 02931 2 BEARING ASSY THRUST 5 129900 02941 2 BEARING ASSY THRUST O S 025 6 729900 02801 5 MAIN BEARING SET 6 129900 02341 5 MAIN BEARING SET O S 025 7 12...

Page 30: ...30 REV30 8 4 15 TT4 8 4TNV98 CRANKSHAFT PISTON YANMAR TIER II DIESEL 1 2 3 4 5 6 7 9 10 11 12 13 14 15 8 16 17 18 POWER TRAIN...

Page 31: ...0 4 BUSH PISTON PIN 6 129900 23600 4 BEARING ASSY CRANKCASE PIN STANDARD 6 129900 23610 4 BEARING PIN O S 025 7 129900 23200 8 BOLT ROD 8 129900 23000 4 CONNECTING RODASSY 9 121850 21680 1 BOLT V PULL...

Page 32: ...32 REV30 8 4 15 TT4 8 4TNV98 CRANKSHAFT PISTON YANMAR TIER III DIESEL 1 2 3 4 5 6 7 9 10 11 12 13 14 15 8 16 17 18 POWER TRAIN...

Page 33: ...911 4 BUSH PISTON PIN 6 129900 23601 4 BEARING ASSY CRANKCASEPIN STANDARD 6 129900 23611 4 BEARING PIN O S 025 7 129900 23200 8 BOLT ROD 8 129900 23001 4 CONNECTING RODASSY 9 129916 21610 1 BOLT V PUL...

Page 34: ...34 REV30 8 4 15 TT4 8 4TNV98 CAMSHAFT DRIVING GEAR YANMAR TIER II DIESEL 1 2 1 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 POWER TRAIN...

Page 35: ...HAFT 8 129907 14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5 7 9 26106 080162 2 BOLT M8 X 16 PLATED 10 26106 080552 3 BOLT M8 X 55 PLATED 11 123900 25060 1 SHAFT GEAR IDLE 12 129150 25920 1 BUSH IDLEGEAR...

Page 36: ...36 REV30 8 4 15 TT4 8 4TNV98 CAMSHAFT DRIVING GEAR YANMAR TIER III DIESEL 1 2 1 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 POWER TRAIN...

Page 37: ...AFT 8 129907 14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5 7 9 26106 080162 2 BOLT M8 X 16 PLATED 10 26106 080552 3 BOLT M8 X 55 PLATED 11 123900 25060 1 SHAFT GEAR IDLE 12 129150 25920 1 BUSH IDLE GEAR...

Page 38: ...3 BOLT M8 X 25 PLATED 2 24341 000480 1 O RING 1A S 48 0 3 26106 060252 10 BOLT M6 X 25 PLATED 4 23887 120002 1 PLUG M12 HEX 5 22190 120000 1 SEAL WASHER 12 BOLT 6 158560 61050 1 GASKET 7 158553 61780...

Page 39: ...Number Qty Description 1 122916 01790 1 SEAL 2 977770 01212 1 GASKET LIQUID 3 26106 080122 16 BOLT M8 X 12 PLATED 4 119640 01640 1 DRAIN PLUG 5 22190 220002 1 SEAL WASHER 22S 6 129916 01710 1 OIL PAN...

Page 40: ...40 REV30 8 4 15 TT4 8 4TNV98 LUBE OIL SYSTEM 1 1 1 1 2 3 4 5 6 7 8 7 9 8 10 11 12 POWER TRAIN 13 15 14 17...

Page 41: ...ATED 7 26106 080122 2 BOLT M8 X 12 PLATED 8 129005 59830 2 BOLT ASSEMBLY JOINT 9 129907 39061 1 PIPE ASSEMBLY LUBE OIL 10 129150 35153 1 OIL FILTER ELEMENT 11 119000 35140 1 STUDLUBE OIL FILTER 12 A T...

Page 42: ...42 REV30 8 4 15 TT4 8 4TNV98 GEAR HOUSING 1 2 3 4 24 4 5 6 7 8 9 10 11 12 13 14 15 2 3 16 17 18 19 20 21 7 2 21 23 22 POWER TRAIN 25...

Page 43: ...LT 10 26306 100002 4 NUT 11 24351 030750 1 PACKING 3075 12 129900 32030 1 O RING P20 13 129900 32040 1 O RING P14 14 124160 01751 1 OIL FILLER CAP 15 24311 000320 1 O RING 1A P32 0 16 129900 14140 1 B...

Page 44: ...44 REV30 8 4 15 TT4 8 4TNV98 ENGINE GASKETS YANMAR TIER II POWER TRAIN...

Page 45: ...SILENCER 12 124950 11340 8 SEAL VALVE STEM 13 129900 32030 2 O RING P20 14 129900 32040 1 O RING P14 15 129900 42020 1 WATER PUMP GASKET 16 129900 49870 1 CASE GASKET 17 121850 49550 1 THERMOSTAT GAS...

Page 46: ...46 REV30 8 4 15 TT4 8 4TNV98 POWER TRAIN ENGINE GASKETS YANMAR TIER III DIESEL...

Page 47: ...LE 14 24311 000120 8 O RING 1A P12 0 15 129933 11310 1 GASKET HEAD COVER 16 129907 12110 1 GASKET INTAKE MANIFOLD 17 119129 77020 1 GASKET 18 121850 77021 1 GASKET 19 129900 13251 1 GASKET EXHAUST MAN...

Page 48: ...48 REV30 8 4 15 TT4 8 4TNV98 ENGINE COOLING SYSTEM 1 2 3 4 5 6 7 8 9 10 9 11 12 13 14 15 16 8 17 18 19 20 21 22 23 24 25 22 26 27 28 COOLING SYSTEM...

Page 49: ...040800 1 JOINT 13 26106 080602 3 BOLT M8 X 60 PLATED 14 26106 060122 2 BOLT M6 X 12 PLATED 15 122907 49730 1 BRACKET 16 129927 44900 1 TEMPERATURE SENDING UNIT TIER III ONLY 17 323 094 1 TEMPERATURE...

Page 50: ...50 REV30 8 4 15 TT4 8 4TNV98 COOLING SYSTEM RADIATOR COPPER 2 5 3 6 8 7 9 16 13 15 9 1 4 6 12 4 4 10 11 14 4 TRANMISSION FLUID POWER STEERING FLUID COOLING SYSTEM WITH COPPER RADIATOR...

Page 51: ...PR 75 8 A TT10TD 00322 1 SURGE TANK 9 A TT4 00331 2 OR 3 COOLING HOSE 1 5 IDX 4 IN 10 NPN 1 CLEAR NYLON HOSE 36 11 A TT8 00320 1 COOLANT OUTLET PIPE 12 H05705 4 5 16 HOSE SAE30R7 WK PR 20 13 A TT4 00...

Page 52: ...NV98 COOLING SYSTEM RADIATOR ALUMINUM 2 5 3 6 8 7 9 16 4 15 9 21 14 6 18 4 4 10 11 4 14 TRANMISSION FLUID POWER STEERING FLUID COOLING SYSTEM WITH ALUMINUM RADIATOR 30 29 23 2425 26 27 28 15 17 22 4 1...

Page 53: ...16 HOSE SAE30R7 WK PR 20 13 A TT4 00221 1 2 COOLER COPPER RADIATOR 14 NPN 12 4 HOSE CLAMP 15 05706B 104 4 FITTING STRAIGHT 3 8 X 1 4 16 A TT4 00280 4 BULK HEADFITTING 17 B TT4 00221 1 1 POWER STEERIN...

Page 54: ...1 A TT8 00201 1 1 TRANSMISSION OUTPUT YOKESHAFT FRONT 2 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 3 A TT4 00134 1 DRIVESHAFT SPRING 4 A TT8 00202 4 1 DRIVESHAFT 5 A TT4 00130 2 ENDYOKESTRAP AN...

Page 55: ...Qty Description 1 A TT8 00201 2 1 TRANSMISSION OUTPUT YOKESHAFT REAR 2 A TT4 00134 1 DRIVESHAFT SPRING 3 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 4 AB TT4 00130 1 1 DRIVESHAFT 5 A TT4 00130 2...

Page 56: ...56 REV30 8 4 15 TT4 8 4TNV98 TRANSAXLE MOUNTING MISC PARTS ALL TT 4 8 MODELS TRANSMISSION 9...

Page 57: ...PIN TRANS TO ADAPTOR ENGINE ALIGNMENT 6 SEE NOTE 1 TORQUE CONVERTER 7 A TT4 00419 1 TRANSAXLE SHIFT LEVER MANUAL CONTROL 9 85705 1 GASKET AND FILTER MAINTENANCE PACKAGE Transmission identification gui...

Page 58: ...58 REV30 8 4 15 TT4 8 4TNV98 TRANSAXLE CASE EXTENTION RETAINER ALL TT 4 8 MODELS TRANSMISSION 22...

Page 59: ...0 1 RTV SEALANT 6501474 10 SCREW HEX CAP WASH M8 1 25 X 16 10 3878447 1 SEAL MANUAL VALVESHAFT 11 4471573 1 PAN TRANSAXLEOIL 12 6501474 12 SCREW HEX CAP WASH M8 1 25 X 16 6101285 1 SCREW HEX CAP WASH...

Page 60: ...60 REV30 8 4 15 TT4 8 4TNV98 This page was intentionally left blank...

Page 61: ...4 15 TT4 8 4TNV98 Item Part Number Qty Description 1 A TT10 00117 4 U BOLT KIT 2 A TT4 00113 2 SPRING MOUNT PAD 3 A TT4 00116 2 LEAF SPRING 1 1 2 AXLES AXLE ASSEMBLY BRIERTON FRONT NON DRIVE TT4 TT6 2...

Page 62: ...ARM 4 3965138 3 BUSHING 5 NPN 3 HEX NUT 9 16 18 UNF GR 8 6 NPN 2 HCS 3 8 16 UNC X 3 5 GR 8 7 NPN 4 FLAT WASHER 3 8 8 A TT4 00116 2 LEAF SPRING 9 NPN 2 LOCK NUT 3 8 16 UNC 10 A TT4 00362 1 4 U BOLT KIT...

Page 63: ...2 AWD 3 A TT8 00115 3 STUD STEERING ARM 4 TT08 04 004 CA 4 U BOLT TT4 8 AXLE 7 625 LG 5 NPN 4 LOCK NUT 3 8 X 16 6 NPN 4 FLAT WASHER 3 8 7 NPN 4 HCS 3 8 16 UNC X 3 5 8 NPN 3 NUT 9 16 18 GR 8 9 3965138...

Page 64: ...AXLEASSEMBLY 2 A TT4 00116 2 LEAF SPRING 3 A TT4 00362 1 4 U BOLT KIT 4 A TT4 00363 2 AXLECLAMP PLATE 5 A TT4 00366 8 WASHER 6 A TT4 00365 8 NUT 7 4313905 1 LEFT HANDBACKING PLATE 8 4313904 1 RIGHT H...

Page 65: ...SITION THREAD WRENCH TORQUE LBS FT Drive Pinion Nut 7 8 14 240 300 Differential Bearing Cup Cap Screws 1 2 13 70 90 Ring Gear Cap Screws 1 2 20 100 120 Ring Gear Cap Screws 1 2 20 120 14 Note A Cover...

Page 66: ...66 REV30 8 4 15 TT4 8 4TNV98 AXLE ASSEMBLY BREAKDOWN BRIERTON FRONT NON DRIVE 2WD ONLY AXLES 1 2 6 5 4 3 18 14 13 12 11 10 8 9 7 25 35 36 24 34 22 23 19 20 21...

Page 67: ...1310 10 06 61781 2 OUTER CONE TIMKEN LM501349 11 06 61756 2 SPINDLE NUT SPACER 12 323400160 2 NUT 1 25 12 SLOTTED 13 06 61743 2 GREASE CAP 044HK01 14 324604160 2 COTTER PIN 18 06 61688 2 KING PIN 19 0...

Page 68: ...68 REV30 8 4 15 TT4 8 4TNV98 AXLE ASSEMBLY BREAKDOWN FRONT NON DRIVE 2WD AXLES...

Page 69: ...16X 1 TIE RODASSEMBLY 15 36544 2 PLUG CAP 16 38428 2 SPINDLE WHEEL BEARING 17 35704 12 NUT LOCK 18 36361 2 SEAL LOCK 19 706690 X KIT INNER WHEEL BEARING 20 044HU103 2 HUB ROTOR ASSEMBLY 21 706111 X K...

Page 70: ...70 REV30 8 4 15 TT4 8 4TNV98 AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE U JOINT ONLY 81 AXLES COMPLETE ASSY 5 1 53 19 16 T i e r o d e n d o n l y 82 83...

Page 71: ...T 17 36472 1 PLUG COVER PLATE 18 34279 10 SCREW FLANGE HD 19 N A 2 CAP DIFFERENTIAL BEARING NOT SERVICEDSEPERATELY 20 48632 1 2 1 2 13 X 2 25 GRD8 HEX BOLT 21 706032X KIT DIFFERENTIAL BEARING RACE 22...

Page 72: ...72 REV30 8 4 15 TT4 8 4TNV98 AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE U JOINT ONLY 81 AXLES COMPLETE ASSY 5 1 53 19 16 T i e r o d e n d o n l y 82 83...

Page 73: ...21588X 2 SPINDLE NUT 58 36569 2 LOCK RETAINING NUT 59 31139 2 NUT SPINDLE 62 31624 2 RING SNAP 68 31552 2 CAP HUB 69 42667 2 GEAR AXLE DRIVE 70 35218 2 SPRING PRESSURE 71 32589 2 PLATE SPRING RETAINI...

Page 74: ...74 REV30 8 4 15 TT4 8 4TNV98 AXLE ASSEMBLY BREAKDOWN REAR DRIVE 18 AXLES...

Page 75: ...1 COVER GASKET 16 98785 1 PLUG PIPE SLOTTED 17 34822 10 SCREW FLANGE HD 18 39697 1 AXLE SHAFT GASKET 19 48632 1 2 1 2 13 x 2 25 GRD8 BOLT BEARING CAP 20 706047X KIT BEARING RACE 21 706673X KIT SHIM D...

Page 76: ...76 REV30 8 4 15 TT4 8 4TNV98 AXLE ASSEMBLY BREAKDOWN REAR DRIVE 18 AXLES...

Page 77: ...ption 37 30636 4 NUT SPINDLE 38 30637 2 LOCK WASHER WHEEL BEARING 39 34887 7 1 SHAFT AXLE FLANGE LONG 34887 10 1 SHAFT AXLE FLANGE SHORT 40 31534 16 ADAPTER STUD 41 36805 24 NUT LOCK 42 16979 1 VENT 4...

Page 78: ...78 REV30 8 4 15 TT4 8 4TNV98 PARKING BRAKE ACTUATOR ASSEMBLY BRAKES 19 20...

Page 79: ...VIS PIN 8 NPN 3 COTTER PIN 9 A TT4 00151 1 PARKING BRAKECABLELEFT REAR 10 A TT4 00150 1 PARKING BRAKECABLERIGHT REAR 11 NPN 1 SCREW HEX CAP 14 20 X 1 12 NPN 1 WASHER FLAT 1 4 13 NPN 1 NUT LOCK 1 4 20...

Page 80: ...80 REV30 8 4 15 TT4 8 4TNV98 BRAKES DRUM BRAKE ASSEMBLY REAR 21 28 29 30...

Page 81: ...BRAKE ADJUSTING LINK 13 SEE KIT BELOW 1 CABLE GUIDE 14 SEE KIT BELOW 1 CABLE ASSEMBLY 15 SEE KIT BELOW 2 SPRING HOLDDOWN 19 4383299 1 PARKING BRAKE CAM L H 19 4383298 1 PARKING BRAKE CAM R H 20 438326...

Page 82: ...82 REV30 8 4 15 TT4 8 4TNV98 BRAKE ACTUATOR ASSEMBLY BRAKES...

Page 83: ...NYLINER BEARING 4 C TT4 10186 1 BELL CRANK 5 C TT4 10187 1 BELL CRANK PIVOT SHAFT 6 A TT4 00193 3 CLEVIS PIN 7 NPN 3 COTTER PIN 8 A TT4 10192 3 CLEVIS 9 NPN 1 20 X 12 ADJUSTING ROD 10 C TT4 10182 1 B...

Page 84: ...84 REV30 8 4 15 TT4 8 4TNV98 BRAKE SYSTEM HYDRAULIC 18 BRAKES...

Page 85: ...KE HOSE REAR 7 A TT4 00167 1 BRAKE LINE 8 A TT4 00168 1 CROSS TEE 9 A TT4 00169 1 BRAKE LINE REAR RT 10 A TT4 00170 1 BRAKE LINE LEFT REAR LT 11 A TT4 00162 1 BRAKE LINE MASTER CYLINDER 12 NPN 4 LINE...

Page 86: ...86 REV30 8 4 15 TT4 8 4TNV98 HYDRAULIC ASSIST SYSTEM WITH PRINCE PUMP HYDRAULIC ASSIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 7 21 7 7 17 17 7...

Page 87: ...8 A TT4 00213 1 METRIC PORT ADAPTER 9 A TT4 00204 1 RETURN LINE EXTENDER 10 06U 666 23 06U B66 1 HYDRAULIC HOSE 11 06U B67 56 06U 606 1 HYDRAULIC HOSE 12 A TT4 00606 1A 3 FITTING MALE COUPLING 13 A T...

Page 88: ...REV30 8 4 15 TT4 8 4TNV98 HYDRAULIC ASSIST SYSTEM WITH METARIS PUMP HYDRAULIC ASSIST 1 2 3 5 6 8 9 10 7 4 25 11 22 18 17 15 17 13 12 17 14 17 21 24 23 19 20 16 17 12 7 7 7 28 26 27 30 33 32 7 30 31 29...

Page 89: ...NG BLACK IRON 14 12GMV MEGA VAC 1 3 4 SUCTION HOSE 20 15 12GMV MEGA VAC 1 3 4 SUCTION HOSE 3 16 12GMV MEGA VAC 1 3 4 SUCTION HOSE 21 5 17 NPN 6 12 HOSE CLAMPS 18 4601 12 08 1 1 2 M SAE 3 4 SUCTION BAR...

Page 90: ...SUPERSEDED Item Part Number Qty Description 1 TT00 09 003 CA 1 SUCTION STRAINER 2 A TT4 00606 1A 1 HOSE BARB 3 4 BARB X 1 2 NPT BRASS 3 05706B 106 1 HOSE BARB 3 8 BARB X 3 8 NPT BRASS 4 A ES12 0550 1...

Page 91: ...2 8 2 TT00 09 001 SAC 1 POWER STEERING RESERVOIR 3 TT00 09 003 CA 1 TT SUCTION STRAINER 4 A TT4 00606 1A 1 HOSE BARB 3 4 BARB X 1 2 NPT BRASS 5 05706B 106 1 HOSE BARB 3 8 BARB X 3 8 NPT BRASS 6 05706B...

Page 92: ...92 REV30 8 4 15 TT4 8 4TNV98 HYDRAULIC ASSIST THIS PAGE INTENTIONALLY LEFT BLANK...

Page 93: ...93 REV30 8 4 15 TT4 8 4TNV98 HYDRAULIC ASSIST SYSTEM SCHEMATIC HYDRAULIC ASSIST...

Page 94: ...94 REV30 8 4 15 TT4 8 4TNV98 STEERING SYSTEM BREAKDOWN STEERING SYSTEM 30...

Page 95: ...1 1 STEERING SHAFT 15 A TT4 00395 2 BEARING 16 A TT4 00396 2 2 1 8 U BOLT 3 8HD 17 NPN 4 WASHER FLAT 5 16 18 NPN 4 NUT LOCK 5 16 18 19 A TT4 00399 1 1 STEERING WHEEL 20 N A 1 SCREW HEX CAP 3 8 24 X 1...

Page 96: ...96 REV30 8 4 15 TT4 8 4TNV98 FUEL SYSTEM...

Page 97: ...T 11 H05705 1 5 16 FUEL HOSE SAE30R7 21 5 LONG 12 H05705 1 5 16 FUEL HOSE SAE30R7 15 LONG 13 H05705 1 5 16 FUEL HOSE SAE30R7 44 LONG 14 129424 55700 1 FUEL WATER SEPARATOR ASSEMBLY 15 129242 55730 1 R...

Page 98: ...em Part Number Qty Description 1 129907 01950 1 MOUNTING BRACKET 2 26106 080222 3 BOLT M8 X 22 PLATED 3 26106 080162 2 BOLT M8 X 16 PLATED 4 26106 100202 1 BOLT M10 X 20 PLATED 5 129907 01960 1 MOUNTI...

Page 99: ...MBLY FUEL INJECTION 3 122907 59830 1 PIPE ASSEMBLY FUEL INJECTION 4 129907 59840 1 PIPE ASSEMBLY FUEL INJECTION 5 123907 11601 4 PIPE SEAL 6 129937 53000 4 FUEL INJECTOR 7 26106 080182 1 BOLT M8 X 18...

Page 100: ...100 REV30 8 4 15 TT4 8 4TNV98 ENGINE FUEL LINE YANMAR TIER II 1 2 3 1 2 4 5 6 14 13 15 9 10 8 7 11 12 FUEL SYSTEM...

Page 101: ...WATER SEPERATOR COMPLETE ASSY 14 119225 52102 1 PUMP ASSEMBLY FUEL FEED 15 129242 55730 1 FUEL WATER SEPERATOR ELEMENT Note The fuel system needs to be primed under certain conditions Before starting...

Page 102: ...Part Number Qty Description 1 729939 51390 1 FUEL INJECTION PUMP 2 26106 080302 3 BOLT M8 X 30 PLATED 3 26106 080202 3 BOLT M8 X 20 PLATED 4 129927 51250 1 RETAINER 5 26106 060122 1 BOLT M6 X 12 PLAT...

Page 103: ...NJECTION 2 129927 59820 1 PIPE ASSEMBLY FUEL INJECTION 3 122927 59830 1 PIPE ASSEMBLY FUEL INJECTION 4 129927 59840 1 PIPE ASSEMBLY FUEL INJECTION 5 123907 11601 4 PIPE SEAL 6 729927 53100 4 FUEL INJE...

Page 104: ...104 REV30 8 4 15 TT4 8 4TNV98 ENGINE FUEL LINE YANMAR TIER III DIESEL 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FUEL SYSTEM...

Page 105: ...WATER SEPERATOR COMPLETE ASSY 14 119225 52102 1 PUMP ASSEMBLY FUEL FEED 15 129242 55730 1 FUEL WATER SEPERATOR ELEMENT Note The fuel system needs to be primed under certain conditions Before starting...

Page 106: ...ption 1 A TT4 00091 2 1 AIR CLEANER 2 A TT4 00092 1 2 AIR CLEANER BRACKET 3 NPN 2 60 HOSECLAMP 4 A TT4 00099 1 INTAKETUBEREDUCER 5 NPN 2 40 HOSECLAMP 6 NPN 1 AIR CLEANER TUBE2 1 2 ODX 26 5 7 A TT4 000...

Page 107: ...ET 4 A TT4 00260 2 EXHAUST HANGAR 5 A TT4 00254 3 2 IN HEAVY DUTY EXHAUST CLAMP 6 TT08 57 002 SA 2 SPACER 3 8 ID X 2 LG 7 NPN 2 HCS 3 8 16 UNC X 3 0 GR 8 8 NPN 4 FLAT WASHER 3 8 9 NPN 2 HEX NUT 3 8 16...

Page 108: ...umber Qty Description 1 123900 13610 2 STUD M8 X 80 2 26306 080002 2 NUT 3 119131 18320 4 BOLT M8 X 22 4 129930 13200 1 GASKET SILENCER 5 123900 13630 6 BOLT M8 X 80 6 129907 13200 1 EXHAUST MANIFOLD...

Page 109: ...LBOW 2 119129 77020 1 GASKET AIR HEATER 3 119005 77050 1 AIR HEATER 4 121850 77021 1 GASKET AIR HEATER 5 26106 080352 4 BOLT M8 X 35 PLATED 6 26106 080802 2 BOLT M8 X 80 PLATED 7 26106 080452 8 BOLT M...

Page 110: ...110 REV30 8 4 15 TT4 8 4TNV98 EXHAUST MANIFOLD YANMAR TIER III DIESEL 1 2 3 4 6 7 8 5 9 10 10 9 12 18 11 13 14 15 17 16 EXHAUST INTAKE SYSTEM...

Page 111: ...20 7 129927 13100 1 EXHAUST MANIFOLD 8 119131 18320 4 BOLT M8 X 22 9 129263 13210 2 STUD 10 26306 080002 2 NUT 11 119802 13680 6 BOLT M8 X 90 12 129927 12100 1 INTAKE MANIFOLD 13 129927 13920 1 GASKE...

Page 112: ...112 REV30 8 4 15 TT4 8 4TNV98 INTAKE MANIFOLD YANMAR TIER III DIESEL 1 2 3 4 5 6 7 8 10 9 11 12 EXHAUST INTAKE SYSTEM...

Page 113: ...129 77020 1 GASKET 5 119005 77051 1 AIR HEATER 6 121850 77021 1 GASKET AIR HEATER 7 26216 060202 2 STUD M6 X 20 PLATED 8 26106 080802 4 BOLT M8 X 80 PLATED 9 129927 12100 2 INTAKEMANIFOLD 10 129927 12...

Page 114: ...ATOR COMPARTMENT Item Part Number Qty Description 1a NVSP 14 028 KA 1 THROTTLE PEDAL DUAL ANALOG INCLUDES ADAPTOR HARNESS 1b NVSP 14 032 KA THROTTLE PEDAL DUAL ANALOG INCLUDES ADAPTOR HARNESS 2 NPN 3...

Page 115: ...3 NPN 3 WASHER FLAT 1 4 4 NPN 3 NUT LOCK 1 4 20 5 A TT4 00285 1 ACCEL CABLEBRACKET 6 A TT4 00287 1 BALL JOINT KIT NUT INCLUDED 7 A TT4 00282 1 1 ACCELERATOR CABLEASSEMBLY 8 A TT4 00247 1 ACCELERATOR...

Page 116: ...116 REV30 8 4 15 TT4 8 4TNV98 OPERATOR COMPARTMENT INSTRUMENT PANEL SAUER DANFOSS DISPLAY CONTROLLER 1 1 2 2 3 4 5 6 7 8 9 10 11 1 12 KEY SWITCH 13 14...

Page 117: ...TE MUST BE INSTALLEDWITH THREADLUBRICANT 13 NVSP 14 025 SA 1 KEY SWITCH BRACKET 14 NVSP 05 005 CA 1 SEALEDKEY SWITCH 3 POSITION 14 NVSP 05 005 CB 1 SEALEDKEYLESS SWITCH 3 POSITION OPTIONAL OPERATOR CO...

Page 118: ...118 REV30 8 4 15 TT4 8 4TNV98 OPERATOR COMPARTMENT INSTRUMENT PANEL H30 DISPLAY CONTROLLER NO LONGER AVAILABLE 8 9 7 10 1 6 5 4 3 2...

Page 119: ...4 00411 1 1 DASH PANEL NO INSTRUMENTS 3 A TT4 00433 1 1 SPOTLIGHT TOGGLE SWITCH OPTIONAL 4 A TT4 00423 2 1 HEADLIGHT SWITCH 5 A TT4 00609 1 HEATER FAN SWITCH OPTIONAL 6 A TT4 00608 1 HEATER CONTROL CA...

Page 120: ...1 A TT4 00245 1 TRANSMISSION SHIFT CONTROL 2 A TT4 00246 1 TRANSMISSION SHIFT CABLE120 3 A TT4 00248 1 TRANSMISSION CABLEBRACKET ASSEMBLY 4 A TT4 00247 1 U BOLT KIT 5 A TT4 00249 1 BALL JOINT KIT 6 A...

Page 121: ...121 REV30 8 4 15 TT4 8 4TNV98 DASH WIRING HARNESS ELECTRICAL SCHEMATICS...

Page 122: ...122 REV30 8 4 15 TT4 8 4TNV98 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL...

Page 123: ...123 REV30 8 4 15 TT4 8 4TNV98 YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Page 124: ...124 REV30 8 4 15 TT4 8 4TNV98 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER III DIESEL 198461 52950...

Page 125: ...125 REV30 8 4 15 TT4 8 4TNV98 YANMAR ENGINE WIRING HARNESS YANMAR TIER III DIESEL ELECTRICAL SCHEMATICS 198461 52950 198461 52950 129927 77920 129927 77920...

Page 126: ...126 REV30 8 4 15 TT4 8 4TNV98 VEHICLE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Page 127: ...127 REV30 8 4 15 TT4 8 4TNV98 VEHICLE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Page 128: ...128 REV30 8 4 15 TT4 8 4TNV98 VEHICLE WIRING HARNESS YANMAR TIER III DIESEL PRIOR TO 10 2013 ELECTRICAL SCHEMATICS...

Page 129: ...129 REV30 8 4 15 TT4 8 4TNV98 VEHICLE WIRING HARNESS YANMAR TIER III DIESEL PRIOR TO 10 2013 ELECTRICAL SCHEMATICS...

Page 130: ...130 REV30 8 4 15 TT4 8 4TNV98 VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 10 2013 THRU 9 2014 ELECTRICAL SCHEMATICS...

Page 131: ...131 REV30 8 4 15 TT4 8 4TNV98 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 10 2013 THRU 9 2014...

Page 132: ...132 REV30 8 4 15 TT4 8 4TNV98 VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 9 2014 AND LATER ELECTRICAL SCHEMATICS...

Page 133: ...133 REV30 8 4 15 TT4 8 4TNV98 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 9 2014 AND LATER...

Page 134: ...ATICS VEHICLE LOGIC CONTROLLER SAUER DANFOSS DISPLAY CONTROLLER Item Part Number Qty Description 1 A TT8 00415 1 1 TT ELECTRONIC CONTROLLER 2 NPN 2 1 4 SPRING LOCK WASHER 3 NPN 2 1 4 20 HEX NUT 4 NPN...

Page 135: ...135 REV30 8 4 15 TT4 8 4TNV98 VEHICLE LOGIC HARNESS YANMAR TIER II DIESEL WITH SAUER DANFOSS CONTROLLER ELECTRICAL SCHEMATICS Note Resistor not present on all S N s...

Page 136: ...136 REV30 8 4 15 TT4 8 4TNV98 CE OPTION OPERATOR PRESENCE CIRCUIT WIRING DIAGRAM ELECTRICAL SCHEMATICS...

Page 137: ...137 REV30 8 4 15 TT4 8 4TNV98 CAB OPTION WIRING DIAGRAM ELECTRICAL SCHEMATICS...

Page 138: ...138 REV30 8 4 15 TT4 8 4TNV98 2 3 LIGHTS ELECTRICAL HEADLIGHT TAIL LIGHT SPOTLIGHT ASSEMBLY 1...

Page 139: ...BULB TAILLIGHT ASSEMBLY Item Part Number Qty Description 7 H6545 2 REPLACEMENT HEADLIGHT SEALEDBEAM 8 1157 2 REPLACEMENT TURN SIGNAL BULB 9 H3 1 REPLACEMENT BULB SPOTLIGHT HEADLIGHT SPOTLIGHT OPTIONS...

Page 140: ...140 REV30 8 4 15 TT4 8 4TNV98 LIGHTS ELECTRICAL HEADLIGHT AND TAIL LIGHT ASSEMBLIES...

Page 141: ...NDICATOR 7 NPN 4 SHCS 8 32 UNC X 625 SS 8 NPN 4 FLAT WASHER 8 9 NPN 4 LOCK NUT NYLON INSERT 8 32 UNC SS 10 NPN 2 HCS 5 16 18 UNC X 1 11 NPN 4 FLAT WASHER 5 16 12 NPN 2 LOCK NUT 5 16 18 UNC 13 M42220 2...

Page 142: ...142 REV30 8 4 15 TT4 8 4TNV98 LIGHTS ELECTRICAL HEADLIGHT ASSEMBLY Install specified components using Loctite Threadlocker Blue 242 thread retaining compound or comparable A A...

Page 143: ...UNC SS 8 NPN 2 LOCK WASHER 5 16 PART OF ITEM 2 9 NPN 2 NUT 5 16 18 UNC PART OF ITEM 2 10 NPN 4 BHCS 1 4 20 UNC X 1 SS 11 NPN 2 HCS 1 4 20 UNC X 75 12 NVSP 21 023 CA 2 CLIP ON NUT 1 4 20 UNC 13 NPN 8 R...

Page 144: ...144 REV30 8 4 15 TT4 8 4TNV98 This page intentionally left blank...

Page 145: ...145 REV30 8 4 15 TT4 8 4TNV98 LIGHTS ELECTRICAL TAIL LIGHT ASSEMBLY Item Part Number Qty Description 1 A RTT12E 00287 2 TAIL LIGHT GROMMET 2 NVSP 34 010 CA 2 OVAL COMBINATION LIGHT S T T BU...

Page 146: ...Part Number Qty Description 1 C TT4 0012 3 1 LOCKING T HANDLELATCH 2 C TT4 0012 1 HOOD 3 NPN 1 HOODPROP ASSEMBLY 4 D TT4 0009 1 1 GRILL GUARD ACCESS DOOR 5 62 10 603 20 1 LATCH FOR ACCESS DOOR 6 A TT4...

Page 147: ...RDSEAT BOTTOM CUSHION 3 AE OPT 0090 1 STANDARDSEAT W KILL SWITCH OPTION 3 A TT10 00048 1 BENCH SEAT DUAL REAR WHEEL MODELS 4 AE OPT 0055 B 1 BENCH SEAT BACK CUSHION 5 AE OPT 0055 C 1 BENCH SEAT BOTTOM...

Page 148: ...e tire wheel to match your tractor refer to the sidewall text on your current tires Any new tire or wheel must match what is already equipped on the tractor DO NOT mix and match tire sizes All four ti...

Page 149: ...art Number Qty Description 1 A TT8 2 00121 1 6 TIRE LT225 75R16 LOADRANGE E 2 A TT4 00122 1 2 RIM 16X6 BC 8 6 5 FRONT AXLE 3 A TT8 2 00126 4 RIM 16X6 BC 8 6 5 REAR AXLE 4 A TT4 00123 32 LUG NUT 5 A TT...

Page 150: ...B TT3 0008B 1 ROLL PIN 6 AE OPT 0028 1 PINTLE HOOK 7 AE OPT 0026 1 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN 8 AE OPT 0093 1 AIRLINE HITCH 2 3 8 PIN NOT SHOWN 9 AE OPT 0033 1 1 HOLLAND HITCH 10 RK 1143...

Page 151: ...BEACON 1A R5024BH 1 REPLACEMENT BULB 24VDC 1B R5012BH 1 REPLACEMENT BULB 12VDC 2 AE OPT 0007 1 STROBE 2A 129 1 REPLACEMENT BULB FOR STROBE 2B AE OPT 0009 1 1 2 COVER FOR STROBE 3 A TT4 00450 1 BASIC...

Page 152: ...152 REV30 8 4 15 TT4 8 4TNV98 CAB OPTION 17 15 16 18 9 1 2 3 4 5 6 7 8 OPTIONS...

Page 153: ...A TT4 00609 1 HEATER FAN SWITCH 8 991013 1 WIPER ARM 9 990994 1 WIPER BLADE 10 40516 3 DOOR HINGE NOT SHOWN 11 40515 1 STRIKER PLATE NOT SHOWN 12 48717 1 OUTSIDEDOOR HANDLE NOT SHOWN 13 990237 1 INSID...

Page 154: ...y Description 1 A TT4 00601 1 HEATER ASSEMBLY 2 A TT4 00607D 1 CONTROL VALVE 3 02220200A 2 Y CONNECTOR 4 A TT4 00609 1 HEATER FAN SWITCH 5 A TT4 00608 1 TEMPERATURECONTROL CABLE 6 NPN 2 5 8 HEATER HOS...

Page 155: ...ONS LISTED NOT SHOWN OPTIONS 1 AE OPT 0001 1 BACK UP ALARM 2 AE OPT 0086 1 INTERCOM JACK 3 AE OPT 0094 1 12V ACCESSORY OUTLET 4 AE OPT 0200 1 DESERT PACKAGE INCLUDING AE OPT 0201 SY KLONE PRE FILTER X...

Page 156: ...mov ing the cap Fluid level should be at the Cold fill level Transmission Fluid With unit in park and parking brake set in the ON position start engine Open side access door Remove dipstick from trans...

Page 157: ...P CHECK AUTOMOTIVE POWER STEERING FLUID 6 DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE 7 BRAKE MASTER CYLINDER CHECK DOT 3 BRAKE FLUID 8 ENGINE COOLANT CHECK ETHYLENE GLYCOL WATER 50 50 MIX MIL A 46153 9 A...

Page 158: ...ter 119802 55801 Fuel Filter 129242 55730 Fuel Water Separator Filter Fleetguard FS20000 Lubricity Filter Donaldson P601437 Air Filter Wix 58705 Transmission Filter and Gasket SF 6520 Power Steering F...

Page 159: ...system for leaks X Replace fuel filter X Drain fuel water separator X Clean fuel water separator X Replace lubricity filter if equipped X Air Cleaner Inspect replace air cleaner element X Engine Compa...

Page 160: ...IES ENGINE CRANKCASE CAPACITIES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 3 3 L DIESEL 7 5 6 3 7 1 OIL TYPE SAE 15W40 ONLY USE OIL THAT IS RATED FOR A DIESEL ENGINE U S GALLONS IMPERIAL GALLONS LITERS...

Page 161: ...ineral Oil If the system has been drained for repair or scheduled maintenance fill steering reservoir to within 2 of maximum fill level With the key in the OFF position turn the engine over for 30 sec...

Page 162: ...cator See authorized Yanmar industrial engine dealer or distributor Battery Indicator stays ON Faulty alternator See authorized Yanmar industrial engine dealer or distributor Faulty engine oil pressur...

Page 163: ...ement or replace Improper diesel fuel Replace with recommended diesel fuel Faulty spraying of fuel injection Exessive intake exhaust valve clearance Improper diesel fuel Replace with recommended diese...

Page 164: ...M 10MM 12MM 13MM 14MM 15MM 16MM 17MM 18MM 19MM 20MM 21MM 7 Standard Combination Wrenches a 1 4 5 16 11 32 3 8 7 16 1 2 9 16 5 8 11 16 3 4 13 16 7 8 15 16 1 1 8 8 3 8 Drive Deep Standard Sockets a 3 8...

Page 165: ...1902 20 12 volt test light 21 Torque Wrench 25 250 Foot Pounds 22 7 inch diagonal pliers 23 8 inch long nose pliers 24 6 3 4 inch slip joint pliers 25 9 1 2 inch arc joint pliers 26 Multimeter 27 Pic...

Page 166: ...icy snow with All Wheel Drive a wheel may loose traction wheel spin To stop front wheel spin apply some service brake gradually with left foot until wheel spin stops and hold while con tinuing the pu...

Page 167: ...and back Check with tape measure to see difference The front should be 1 16 inch more that the rear 1 16 inch toe out if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out...

Page 168: ...perly Step 2 Remove both front wheels Step 3 Remove both front calipers leaving the brake hose intact Step 4 Remove both of the hub center caps Step 5 Use lock ring pliers to remove both lock rings on...

Page 169: ...nstall the spindle nut with the dowel facing toward you Tighten to 35ft lbs to seat the bearings while spinning the rotor Step 5 Loosen the spindle nut and re snug Step 6 Install the lock ring making...

Page 170: ...art number Relocated filter reference chart Added historic throttle pedal replacement information SEB 20 10 Oct 2014 Updated from axle saddle clamp and U bolt part numbers PRB 21 20 Oct 2014 Power ste...

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