Eagle Golf Car User Manual Download Page 9

Symptom(s)

Possible cause(s)

Troubleshooting

The axle housing 
gear and bearing 
a r e   d a m a g e d  
u n t i m e l y   a n d  
there is too much 
noise on the final 
drive

1. The gear oil is out of use or used
improperly

2.The bearing is assembled un
correct

3. Adjust the brake shoe pin shim or 
the interval.

4.The gear between axle 1 and 2 is 
not touched tightly

Fill some oil or 

replace a new one

Assembly correctly

Adjust or replace

Adjust correctly

damage if any contact sticks or there is any travel in the contact.

3) Check the gear oil is enough or not, and add some in time if it is not.
4) Check if there is any link in the connection and transmission units 

or any unusual sound inside the axle;

5) Check the brake drum, the exterior temperature and smell, it should 

be adjusted and repaired in time if there is any problem.

6) Check if the breather valve ventilate or not in case the oil linked;
7) Check if the there is any section in the parking brake cable broken 

or loosen, replace a new one if there is necessary.

2. Periodic maintenance: The axle should be done first grade 
maintenance, second grade maintenance and third grade maintenance

First grade maintenance focuses on lubricate, fixation and gear oil 

replacement.

Second grade maintenance focuses on check adjustment and gear 

oil replacement.

Third grade maintenance focuses on the whole part cleaning, 

assembly and gear oil replacement.
Maintenance in each grand should follow the requirement.

Periodic maintenance following sheet:

Wheel Replacement

WARNING!

Before doing anything on the wheel and tire, please make sure the 
power key is positioned on OFF position.
Please read the tire manufacturer's instructions and never exceed their 
recommendation.
Protect face and eyes from escaping air when removing the valve core.

Period

Each Month

Each 2 month

Each half year

Grand

Do first grade maintenance as

required above

Do second grade maintenance as

required above

Do third grade maintenance as

required above

7. Main Trouble and troubleshooting

5.The final drive is too noisy: 
1)Check if there is any impurity 
2)Check the if the gear is damaged

6.Axle 1 strikes heavily

7.The rear axle is out of shape

check if it is over loaded

Remove the 

impurity

Adjust or replace a 

new one

Replace

Symptom(s)

Possible cause(s)

Troubleshooting

Lack of breaking 
force

The brake is 
difficult to stop

The oil links

1. There is interval between the 
brake shoes and drum.

2. There is oily dirty on the brake 
shoes or drum.

3.There is air in brake pipe

4. The brake pipe links.

5. The brake shoes are over-rubbed.

6. The brake cable is too long or is 
blocked.

1.The brake pedal is not bounces 
back smoothly

2.The brake shoe is out of shape

3.The is some block on the 
transmission unit's replace

1.The Oil Seal is damaged

2.Too much Oil

Adjust the interval

Remove the 

impurity

Dispel the air

Repair the link

Replace a new one

Adjust the brake 

cable

Replace a new one

Refit or replace

Refit or replace

Replace a new one

Adjust the oil lever

The axle housing 
gear and bearing 
a r e   d a m a g e d  
u n t i m e l y   a n d  
there is too much 
noise on the final 
drive

Summary of Contents for Golf Car

Page 1: ......

Page 2: ......

Page 3: ...ive the golf car ONLY in areas where the golf car is allowed to use by law or local regulations and the conditions are safe to do so DO NOT allow more than the designed people on the golf car DO NOT overload the golf car in any case otherwise the motor may be damaged the car may also lose control and or the driver and passengers will be positioned in danger DO NOT operate the golf car while under ...

Page 4: ...t switch 4 Service Brake Pedal 5 Park Brake Pedal 3 Accelerator Pedal 1 Power Key 2 Forward Reverse Switch 3 Accelerator Pedal 4 Service Brake Pedal 5 Park Brake Pedal 6 Steering wheel 7 Battery Power Meter 12 Headlight switch 9 Turn Signal And Horn Switch 06 type dashboard 08 type dashboard Technical Data Of Hunting Buggy ITEMS Hunting Buggy 2 2 Hunting Buggy 4 2 Voltage V Battery Setup Dimension...

Page 5: ... for the park brake pedal It is prohibited to step down both the brake pedal and the accelerator pedal all together otherwise this type of operation will damage the motor badly Accelerator pedal Service Brake pedal Park Brake Pedal WARNING WARNING The park brake will automatically release when the accelerator pedal is stepped down If the power key is in ON position stepping down the accelerator pe...

Page 6: ...tective clothing gloves and goggles when handling batteries electrolyte and charging your battery KEEP OUT OF REACH OF CHILDREN 1 Cleaning a The exterior of the battery the connection wires and bolts should always be kept clean and dry When cleaning please make sure all vent caps are tightly in place Clean the battery top with a cloth or brush and solution of baking soda and water When cleaning do...

Page 7: ...of everywhere inside the battery is even 6 Battery installation When working with the battery DO NOT put wrenches or any other metal objects across the battery terminals otherwise an arc can occur and it may cause explosion of the battery and physical injury Battery is installed or replaced only by the qualified electrician 7 BATTERY CHARGING WARNING WARNING WARNING WARNING WARNING WARNING WARNING...

Page 8: ...citors in the controller by connecting a load such as a contactor coil or a horn across the controller s B and B terminals 4 Remove any dirt or corrosion from the connector areas The controller should be wiped clean with moist rag Dry it before reconnecting the battery The controller should not be subjected to pressured water flow from either a standard hose or a power washer 5 Make sure the conne...

Page 9: ...ent Periodic maintenance following sheet Wheel Replacement WARNING Before doing anything on the wheel and tire please make sure the power key is positioned on OFF position Please read the tire manufacturer s instructions and never exceed their recommendation Protect face and eyes from escaping air when removing the valve core Period Each Month Each 2 month Each half year Grand Do first grade maint...

Page 10: ...for the best performance and safe operation of item Descriptions 1D 1W 1M 1Q 0 5Y 1 check the liquid level Please add the distilled water if necessary Y 2 Charge the battery Y 3 Tighten the nut on the battery cable Y 4 Check if the battery is ove r discharged the battery power meter flashing Y 5 Check the liquid density of the battery 3 standard density should be 1 277 0 007g cm 80 F F 9 5 32 when...

Page 11: ...m for golf car 36V with Curtis controller 1243 FIG 1 2 Wiring diagram for golf car 48V with Curtis controller 1266 FIG 2 3 Wiring diagram for golf car 48V with Curtis controller 1268 FIG 3 This manual tries to be as sound and elaborate as possible in literal and figurative description as well as technical description on the basis of existent data At the same time our company reserves the right to ...

Page 12: ... relay 20A DC DC F3 REVERSE BUZZER 48 12 Parking Protection switch charging protection switch Reverse buzzer F3 DC DC 20A Time lapse relay B E L 66 Turn signal switch Brake light switch 68R horn switch Horn Headlight switch Flasher 67L key switch tow run switch Charge meter F R switch Sub contactor Accelerator O speed sensor Solenoid coil 1 6 5 3 2 14 2 16 17 18 5 4 7 6 15 3 13 4 1 F2 B 1268 contr...

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