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European Safety Systems Ltd.

   Impress House, Mansell Road, Acton, London W3 7QH

www.e2s.com

 

Tel: +44 (0)208 743 8880

Document No. D210-00-231-IS

 

Issue 4

 

12-09-2022

Sheet 4 of 5

 

8.  Selection of Cable. Cable Glands, Blanking 

Elements & Adapters 

 

When selecting the cable size, consideration must be given to 
the input current that each unit draws (see table above), the 
number of flashtels on the line and the length of the cable runs. 
The cable size selected must have the necessary capacity to 
provide the input current to all of the flashtels connected to the 
line.  

 

For  ambient  temperatures  over  +40ºC  the  cable  entry 
temperature  may  exceed  +70ºC  and  therefore  suitable  heat 
resisting cables and cable glands must be used, with a rated 
service temperature of at least 110ºC 

 

The dual cable gland entries have an M20 x 1.5 entry thread. 
To  maintain  the  ingress  protection  rating  and  mode  of 
protection, the cable entries must be fitted with suitably rated 
ATEX / IECEx or UKEx certified cable glands and/or suitably 
rated ATEX / IECEx or UKEx certified blanking devices during 
installation according to EN / IEC60079-14. 

 

If  a  high  IP  (Ingress  Protection)  rating  is  required  then  a 
suitable sealing washer must be fitted under the cable glands 
or blanking plugs.  

 

For  use  in  explosive  dust  atmospheres,  a  minimum  ingress 
protection rating of IP6X must be maintained. 

 

The BEx flashtel range can be supplied with the following types 
of adapters: 

 

M20 to ½” NPT 
M20 to ¾” NPT 
M20 to M25 
 
It is important to note that stopping plugs cannot be fitted onto 
adapters, only directly onto the M20 entries. 
 
Any other adapters used must be suitably rated and ATEX / 
IECEx or UKEx certified adapters. 

 

9.  Earthing 

 

Both AC and DC flashtel units must be connected to an earth. 
The  units  are  provided  with  internal  and  external  earth 
terminals  which  are  both  located  on  the  terminal  chamber 
section of the unit. 

 

Fig. 3 Internal View of Cover 

 

When  using  the  internal  earth  terminal  ensure  that  the 
stainless steel M4 flat washer is between the incoming earth 
wire and the enclosure.  

 

Internal earthing connections should be made to the Internal 
Earth terminal in the base of the housing using a ring crimp 
terminal to secure the earth conductor under the earth clamp. 
The earth conductor should be at least equal in size and rating 
to the incoming power conductors. Tighten M4 Earth screw to 
1Nm. 

 

External earthing connections should be made to the M5 earth 
stud, using a ring crimp terminal to secure the earth conductor 
to the earth stud. The external earth conductor should be at 
least 4mm² in size.

 

Tighten the Earth nut to 3Nm. Please firmly 

tighten the external grounding terminal so that the stud does 
not  become  loose  and  lay  the  ground  wire  so  that  it  is  not 
caught by twisting and sagging. 

 

10.  Cable Connections 

 

Electrical connections are to be made into the terminal blocks 
on the PCBA located in the flameproof enclosure. See section 
7 of this manual for access to the flameproof enclosure.  

 

Wires  having  a  cross  sectional  area  between  0.5  mm²  to 
2.5mm² can be connected to each terminal way. If an input and 
output wire is required the 2-off Live/Neutral or +/- terminals 
can be used. If fitting 2-off wires to one terminal way the sum 
of the 2-off wires must be a maximum cross sectional area of 
2.5mm².  Strip  wires  to  8mm.  Wires  may  also  be  fitted  using 
ferrules.  Terminal  screws  need  to  be  tightened  down  with  a 
tightening torque of 0.45 Nm / 5 Lb-in. When connecting wires 
to the terminals great care should be taken to dress the wires 
so that when the cover is inserted into the chamber the wires 
do not exert excess pressure on the terminal blocks. This is 
particularly  important  when  using  cables  with  large  cross 
sectional areas such as 2.5mm². 
 

11.  AC Wiring 

 

A 4-way terminal block is provided on the AC flashtel. There 
are  2-off  Live  and  2-off  Neutral  terminals  in  total.  A  2-way 
terminal block is provided for the Telephone input terminals. 

 

11.1 

Wiring Diagram 

 

 

 

 

Fig. 6 AC Terminals 

 
 

 

External Earthing 

Internal 
Earthing 

Internal 
Bonding 
Wire 
Terminal 

2-off M20 
Cable 
Entries 

Telephone 

Input Terminals 

L   L   N   N 

Summary of Contents for BExBTG05DPAC115

Page 1: ...voltage It is important that a suitable power supply is used to run the equipment The power supply selected must have the necessary capacity to provide the input current to all of the units The above...

Page 2: ...peration and if it does it will only exist for a short time Gas Groupings Group IIA Propane Group IIB Ethylene Group IIC Hydrogen and Acetylene up to 55 C ambient Temperature Classification for Gas Ap...

Page 3: ...0 30 0 126 8 229 2 137 00 Fig 1 Fixing Location for Flashtel 7 Access to the Flameproof Enclosure To access the Ex d chamber remove the four M6 hexagon socket head screws and withdraw the flameproof c...

Page 4: ...nsure that the stainless steel M4 flat washer is between the incoming earth wire and the enclosure Internal earthing connections should be made to the Internal Earth terminal in the base of the housin...

Page 5: ...aul Repair Maintenance repair and overhaul of the equipment should only be carried out by suitably qualified personnel in accordance with the current relevant standards EN60079 19 IEC60079 19 Explosiv...

Page 6: ...0 GEOMETRIC TOLERANCES TO ISO1101 1983 LINEAR DIMENSIONAL TOLS ANGULAR DIMENSIONAL TOLS STANDARDS MOD No REASON INITIAL DATE ISSUE DATE APPROVED CHECKED DATE DATE DRAWN WEIGHT Kg SURFACE FINISH MATERI...

Page 7: ...Page left Intentionally blank...

Page 8: ...2813 CSA Group Netherlands B V Utrechtseweg 310 6812 AR Arnhem Netherlands Quality Assurance Notification Module D SIRA 05 ATEX M342 Provisions fulfilled by the equipment I 2G Ex db IIC T6 T3 Gb II 2G...

Page 9: ...and Place of Issue London 20 04 2022 EU Declaration of Conformity On behalf of European Safety Systems Ltd I declare that on the date the equipment accompanied by this declaration is placed on the mar...

Page 10: ...Lane Eccleston Chester CH4 9JN UK Quality Assurance Notification Module D CSAE 22UKQAN0046 Provisions fulfilled by the equipment II 2G Ex db IIC T6 T3 Gb II 2G Ex db eb IIC T5 T4 Gb II 2D Ex tb IIIC T...

Page 11: ...nd Place of Issue London 12 09 2022 UKCA Declaration of Conformity On behalf of European Safety Systems Ltd I declare that on the date the equipment accompanied by this declaration is placed on the ma...

Page 12: ...Page left Intentionally blank...

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