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Page 20

OPERATION AND SERVICE INFORMATION

Owner’s Guide

Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.

B

If the element is in acceptable condition, loose dirt may 
be removed by tapping the filter lightly. Do not use oil on 
the filter element or any part of the unit

STARTER/GENERATOR BELT TENSION

Tool List

Qty.

Belt tension gauge....................................................... 1
Wrench, 13mm ............................................................ 1
Wrench, 14mm" ........................................................... 2
Ratchet ........................................................................ 1
Socket, 15mm.............................................................. 1

The starter/generator belt tension should be checked af-
ter the first 15 - 20 hours and set to 75 - 80 lbs. (34 - 36 
kg).

A loose belt can cause audible vibration and squeal.

Tighten a

 new 

starter/generator belt to 115 - 125 lbs. (52 

- 57 kg) tension when a gauge is applied half way be-
tween the two pulleys.

Fig. 34  Checking Belt Tension with Gauge

Although not as accurate, a 

new

 belt may be depressed 

with a finger to check the belt tension. A maximum de-
flection of 3/8" (10 mm) is acceptable.

Fig. 35  Checking Belt Tension with Finger

Re-tighten an 

existing

 belt to 75 - 80 lbs. (34 - 36 kg) 

tension using the same technique. A maximum deflec-
tion of 1/2" (13 mm) is acceptable.

ADJUSTING THE BELT

Using a 15mm socket and a 13mm open end wrench, 
loosen the starter/generator pivot bolt. 

While holding the lower adjusting nut with a 14mm 
wrench, loosen the upper jam nut with another 14mm 
wrench. Move the lower nut up or down the adjustment 
bolt until proper belt tension is achieved. Hold the lower 
nut in place and tighten the upper jam nut against it. 

Fig. 36  Adjusting the Belt Tension

Using a 15mm socket and a 13mm open end wrench, 
tighten the starter/generator pivot bolt.

COOLING SYSTEM CLEANING

At least once a year, or more often under adverse condi-
tions, the cooling system should be cleaned. Cleaning 
will assure an adequate supply of air to the cooling fins. 
Compressed air may be used for routine cooling system 
maintenance.

Fig. 37  Cleaning Cooling System with Air

NOTICE

3/8" (1 cm) Maximum

Deflection (New Belt)

1/2"  (1.3 cm) Maximum

Deflection (Existing Belt)

Summary of Contents for RXV FREEDOM

Page 1: ...RXV FLEET FREEDOM SHUTTLE 2 2 ISSUED FEBRUARY 2011 REVISED AUGUST 2012 GAS OWNER S MANUAL 615262...

Page 2: ...erence Causing Equipment Regulations NOTICE DANGER For any questions on material contained in this manual contact an authorized representative for clarification Read and understand all labels located...

Page 3: ...without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual These are the...

Page 4: ...ing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable...

Page 5: ...HT SWITCH 4 TURN SIGNAL SWITCH 4 HORN 4 OPERATING THE VEHICLE 4 RUN IN 5 COLD STARTING 5 STARTING AND DRIVING 5 STARTING VEHICLE ON A HILL 6 COASTING 6 FUEL 6 BATTERY 7 STARTING A VEHICLE WITH A DISCH...

Page 6: ...THE OIL 17 AIR CLEANER INSPECTION AND REPLACEMENT 19 CLEANING THE AIR FILTER ELEMENT 19 STARTER GENERATOR BELT TENSION 20 ADJUSTING THE BELT 20 COOLING SYSTEM CLEANING 20 SPARK PLUG 21 CLEANING THE B...

Page 7: ...ection with the use of all E Z GO products new and used the Distributor or Dealer has reason to believe may be operated in personal transportation applications Information on FMVSS 571 500 can be obta...

Page 8: ...rades maintain adequate distance between vehicles maintain adequate distance between vehicles reduce speed in wet areas use extreme caution when approaching sharp or blind turns use extreme caution wh...

Page 9: ...nd damage to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechanic VENTILATION Always store gasoline vehicles in a well v...

Page 10: ...Page viii Owner s Guide Notes SAFETY INFORMATION Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS...

Page 11: ...LABELS PICTOGRAMS Page ix Owner s Guide Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS B B LABELS PICTOGRAMS...

Page 12: ...ce of drugs or alcohol This vehicle is NOT ATOY Drive responsibly NEVER leave children unattended or allow children to play on the vehicle NEVER leave the key in the vehicle when parked DO NOT OVERLOA...

Page 13: ...wing E Z GO vehicles NEVER tow other vehicles or equipment READ Owner s Manual before towing NEVER tow more than 3 vehicles at one time DRIVE SLOWLY and never tow vehicle over rough or unsafe terrain...

Page 14: ...PERSONAL INJURY AVOID FALLS from the vehicle and other SERIOUS INJURIES Never attempt to enter or exit a moving vehicle KEEP feet legs hands and arms inside the vehicle at all times NEVER leave child...

Page 15: ...Page xiii Owner s Guide Notes Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS LABELS PICTOGRAMS...

Page 16: ...OT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA READ THE MANUAL OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS USE CAUTION IN BAD WEATHER FORWARD OPERATION TURN KEY TO ON MOVE DIRECTION SELECTOR TO...

Page 17: ...OCAL LAWS AND REGULATIONS MAINTAIN ACCORDING TO SERVICE REPAIR MANUAL AVAILABLE AT www ezgo com FORWARD OPERATION TURN KEY TO ON MOVE DIRECTION SELECTOR TO F PRESS ACCELERATOR PEDAL GENTLY REVERSE OPE...

Page 18: ...EHICLES READ THE MANUAL REPLACEMENT AVAILABLE AT www ezgo com WARNING ENGAGE LOCKING COLLAR WARNING DO NOT DRIVE FAST WARNING INSPECT TOW BAR SYSTEM EVERY 30 DAYS TOW BAR OPERATION PULL LOCKING COLLAR...

Page 19: ...com READ THE MANUAL REPLACEMENT AVAILABLE AT www ezgo com WARNING OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS NO MORE THAN 2 OCCUPANTS IN EACH SEAT DO NOT STAND UP AND KEEP ENTIRE BODY INSIDE VEH...

Page 20: ...Page xviii Owner s Guide Notes LABELS PICTOGRAMS Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS...

Page 21: ...ervicing the vehicle in accordance with the Periodic Service Schedule Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an autho rized Branch or the E...

Page 22: ...operation the items shown in the INITIAL SERVICE CHART must be per formed Ref Fig 4 The vehicle battery must be fully charged before initial use Check for correct tire inflation See GENERAL SPECIFI CA...

Page 23: ...rake push down on the top section of the pedal until it locks in place The park brake will release when the service brake pedal lower section is depressed Use the LOWER section of the brake pedal to o...

Page 24: ...s loose dirt wet grass gravel etc Stay in designated areas and avoid extremely rough terrain Maintain a safe speed when driving down hill Use the service brake to control speed when traveling down an...

Page 25: ...imately 1 2 5 cm or until the starter just begins to operate Pull the choke out as required Accelerate slowly and push the choke in completely when the engine runs smoothly Do not allow the starter to...

Page 26: ...hould be limited to no more than the maximum governed speed on level ground see GENERAL SPECIFICATIONS Limit vehi cle speed by applying the service brake FUEL To reduce the possibility of severe injur...

Page 27: ...r less Read and understand all instructions provided by the manufacturer of the charger LABELS AND PICTOGRAMS Vehicles may be labeled with pictograms as a method of conveying information or warnings T...

Page 28: ...e is on a firm and level sur face Never get under a vehicle while it is supported by a jack Use jack stands and test the stability of the vehicle on the stands Always place chocks in front and behind...

Page 29: ...tires on any E Z GO vehicle DO NOT use any tire which has a rec ommended inflation pressure less than the inflation pressure recommended in the owner s guide Use caution when inflating tires Due to th...

Page 30: ...of component damage do not tighten lug nuts to more than 85 ft lbs 115 Nm torque It is important to follow the cross sequence pattern when installing lug nuts This will assure even seating of the whee...

Page 31: ...housing and replace with a new one 4 Push turn signal housing 9 into headlight assembly firmly making sure that it is seated completely 5 Turn the retaining collar 8 to secure the bulb housing and ins...

Page 32: ...2 the neutral lock pin handle so that the pointed portion of the handle is over the side of the direction selector cam Ref Fig 18 Move direction selector lever towards the area between F and R Dur in...

Page 33: ...CL CL Service Brake Mechanical smooth operation Brakes aggressive stop test C A C A C A C A Park Brake operation does it hold on a hill C A C A C A C A Accelerator smooth operation Starter Generator B...

Page 34: ...Fuel Filter R Spark Plug R Throttle Governor Linkage operation governed speed Air Filter Element check replace as necessary Drive Belt cracks frayed excessive wear REMARKS before each use DAILY WEEKLY...

Page 35: ...Wear eye protection when working on the vehicle Use extra care when working around batteries or using solvents or com pressed air To reduce the possibility of causing an electrical arc which could re...

Page 36: ...hould be inspected per the Periodic Ser vice Schedule Inflation pressures should be checked when the tires are cool Be sure to install the valve dust cap after checking or inflating REAR AXLE The only...

Page 37: ...ll the dipstick and cap will result in oil becoming contaminated and or oil being discharged into the engine compartment CHANGING THE OIL Tool List Qty Socket 10 mm 1 Ratchet 1 Extension 1 Oil drain p...

Page 38: ...hot enough to burn you severely Drain the oil by removing the drain plug found at the rear of the engine base Remove using a 3 4 19mm wrench At the first oil change small metal chips and lint may be...

Page 39: ...ted safely as long as the oil is within the safe operating range as indicated on the dip stick DO NOT operate the vehicle if the oil level is below the safe area indicated on the dipstick AIR CLEANER...

Page 40: ...flection of 3 8 10 mm is acceptable Fig 35 Checking Belt Tension with Finger Re tighten an existing belt to 75 80 lbs 34 36 kg tension using the same technique A maximum deflec tion of 1 2 13 mm is a...

Page 41: ...osits Use of a water hose with out first neutralizing any acid will move the acid from the top of the battery to another area of the vehicle or storage facility where it will attack the metal structur...

Page 42: ...maintained All driving brake tests must be done in a safe location with regard for the safety of all personnel The Periodic Brake Performance Test PBPT should be performed regularly see Periodic Servi...

Page 43: ...se If they are loose return vehicle to ser vice If they are tight adjust free travel Then repeat the Periodic Brake Performance Tests If vehicle fails re move from service and refer to Wheel Brake Ins...

Page 44: ...ck stands Refer to Lifting the Vehicle for proper lifting procedure and safety information Turn the fuel shut off valve to the closed position With proper ventilation turn the key to the ON position a...

Page 45: ...Page 25 Owner s Guide Notes Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS OPERATION AND SERVICE INFORMATION...

Page 46: ...Page 26 Owner s Guide Notes OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS...

Page 47: ...Page 27 Owner s Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS...

Page 48: ...TEERING WHEEL Dual handgrips scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 1 passenger TOTAL LOAD CAPACITY 800 lbs 360 k...

Page 49: ...ndgrips scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 1 passenger TOTAL LOAD CAPACITY 800 lbs 360 kg including operator...

Page 50: ...n STEERING WHEEL Dual handgrips scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 3 passengers TOTAL LOAD CAPACITY 700 lbs 3...

Page 51: ...Page 31 Owner s Guide GENERAL SPECIFICATIONS Fig 42 Flee Freedom Vehicle Dimensions 65 7 167 cm 94 5 240 cm 35 5 90 cm 38 97 cm 45 7 116 cm 68 50 174 cm 47 119 cm...

Page 52: ...Page 32 Owner s Guide GENERAL SPECIFICATIONS Fig 42 Shuttle 2 2 Vehicle Dimensions 65 7 167 cm 105 5 268 cm 35 5 90 cm 38 97 cm 45 7 116 cm 74 188 cm 47 119 cm...

Page 53: ...er s Guide GENERAL SPECIFICATIONS Fig 43 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter RECOMMENDED MAX RAMP 25 GRADE OR 14 MAX RECOMMENDED MAX SIDE TILT 25 GRADE OR 14 MAX 1...

Page 54: ...Page 34 Owner s Guide Notes GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings...

Page 55: ...Page 35 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY...

Page 56: ...Page 36 DECLARATION OF CONFORMITY...

Page 57: ...Page 37 DECLARATION OF CONFORMITY...

Page 58: ...Page 38 DECLARATION OF CONFORMITY...

Page 59: ...y as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each component may fail Be aware that a vehicle requiri...

Page 60: ...ical Communications Department TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET E Z GO 1 888 438 3946 FAX 1 800 752 6175...

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