E-Z-GO FLEET PDS GOLF CAR Owner'S Manual And Service Manual Download

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Page iv

Owner’s Manual and Service Guide

TABLE OF CONTENTS

SERVICE AND MAINTENANCE .............................................................................................. 12

SERIAL NUMBER PLATE LOCATION ............................................................................................................. 12

Early Production .......................................................................................................................................... 12

Fig. 14 Serial Number Plate Location - Early Production .................................................................... 13

Late Production ........................................................................................................................................... 13

Fig. 15 Serial Number Plate Location - Late Production ..................................................................... 13

PERIODIC SERVICE SCHEDULE .................................................................................................................. 14

Fig. 16 Periodic Service Schedule ...................................................................................................... 14

TIRE INSPECTION ........................................................................................................................................... 15
BRAKES ........................................................................................................................................................... 15

Periodic Brake Test for Mechanical Brakes................................................................................................. 15

Fig. 17 Typical Brake Performance Test ............................................................................................. 16

REAR AXLE ...................................................................................................................................................... 16

Fig. 18 Add, Check and Drain Axle Lubricant - Early Production ........................................................ 16
Fig. 19 Add, Check and Drain Axle Lubricant - Late Production ......................................................... 16

Checking the Lubricant Level ...................................................................................................................... 17

LUBRICATION .................................................................................................................................................. 17

Fig. 20 Lubrication Points - Early Production ...................................................................................... 17
Fig. 21 Lubrication Points - Late Production ....................................................................................... 17

PDS SYSTEM TEST ......................................................................................................................................... 17
HARDWARE ..................................................................................................................................................... 17

Fig. 22 Torque Specifications and Bolt Grades ................................................................................... 18

CAPACITIES AND REPLACEMENT PARTS ................................................................................................... 18

Fig. 23 Capacities and Replacement Parts ......................................................................................... 18

BATTERIES AND CHARGING ................................................................................................ 19

SAFETY ............................................................................................................................................................ 19
BATTERY ......................................................................................................................................................... 19
BATTERY MAINTENANCE .............................................................................................................................. 19

At Each Charging Cycle .............................................................................................................................. 19
Monthly ........................................................................................................................................................ 20
Electrolyte Level and Water......................................................................................................................... 20

Fig. 24  Correct Electrolyte Level  ......................................................................................................... 20
Fig. 25  Water Purity Table  .................................................................................................................. 20
Fig. 26  Automatic Watering Gun  ......................................................................................................... 21

Battery Cleaning .......................................................................................................................................... 21

Fig. 27 Preparing Acid Neutralizing Solution ....................................................................................... 21

Battery Replacement ................................................................................................................................... 21

Fig. 28 Battery Connections ................................................................................................................ 22

Prolonged Storage....................................................................................................................................... 22

Fig. 29 Freezing Point of Electrolyte ................................................................................................... 23

BATTERY CHARGING ..................................................................................................................................... 22

AC Voltage .................................................................................................................................................. 23

TROUBLESHOOTING ...................................................................................................................................... 23

Hydrometer.................................................................................................................................................. 23

Fig. 30 Hydrometer ............................................................................................................................. 24

Using A Hydrometer .................................................................................................................................... 24

BATTERY CHARGER MAINTENANCE ........................................................................................................... 24

Fig. 31 Hydrometer Temperature Correction ...................................................................................... 25
Fig. 32 Cleaning Auxiliary Contact in Charger Plug ............................................................................ 25

GENERAL SPECIFICATIONS .................................................................................................. 27

TXT ELECTRIC - FLEET ................................................................................................................................... 28
TXT PDS ELECTRIC - FLEET........................................................................................................................... 29
TXT ELECTRIC - FREEDOM™......................................................................................................................... 30
TXT ELECTRIC - FREEDOM™ SE ................................................................................................................... 31
TXT ELECTRIC - FREEDOM™ LE ................................................................................................................... 32
TXT PDS ELECTRIC - FREEDOM™ ................................................................................................................ 33
TXT PDS ELECTRIC - FREEDOM™ SE........................................................................................................... 34
TXT PDS ELECTRIC - FREEDOM™ LE ........................................................................................................... 35
TXT ELECTRIC - SHUTTLE 2+2 ....................................................................................................................... 36