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E-Z-GO 605681, Owner'S Manual

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E-Z-GO 605681 Owner'S Manual Download Page 47

OPERATION AND SERVICE INFORMATION

Page 25

Owner’s Manual and Service Guide

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

back and forth in receptacle. If charger does turn off,
repeat cleaning procedure once again. If, after recleaning
and retesting, the charger still turns off while the handle
is moved back and forth, check plug for a broken red wire
in DC cord.

Fig. 30  Cleaning Auxillary Contact in Charger Plug

Main Contact

Auxiliary Contact

Ref Cac 1

Summary of Contents for 605681

Page 1: ...605512...

Page 2: ...n Drive System PDS must be towed with the Run Tow Maintenance switch located under the passenger seat in the Tow Maintenance position Signs similar to the ones illustrated should be used to warn of si...

Page 3: ...previously sold and the infor mation contained in this manual is subject to change without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequen...

Page 4: ...ture and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C For winter storage the batteries must be cle...

Page 5: ...Fig 8 Horn Button 4 OPERATING THE VEHICLE 4 PRECISION DRIVE SYSTEM 5 Performance Options 5 Fig 9 Performance Options 5 Regenerative Braking 6 Pedal Up Braking 6 Walk Away Feature 6 Anti Roll Back Fea...

Page 6: ...ect Electrolyte Level 19 Fig 23 Water Purity Table 20 Fig 24 Automatic Watering Gun 20 Battery Cleaning 20 Fig 25 Preparing Acid Neutralizing Solution 21 Battery Replacement 21 Fig 26 Battery Connecti...

Page 7: ...Page v TABLE OF CONTENTS Owner s Manual and Service Guide 3 4 5...

Page 8: ...Page vi Owner s Manual and Service Guide TABLE OF CONTENTS Notes...

Page 9: ...he product On behalf of E Z GO I am directing that E Z GO Branch personnel Distributors and Dealers advise all customers to adhere to this SAFETY RESTRICTION in connection with the use of all products...

Page 10: ...responsible manner and maintain the vehicle in safe operating condition Always read and observe all warnings and operation instruction labels affixed to the vehicle Always follow all safety rules esta...

Page 11: ...e The manufacturer cannot anticipate all situations therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential...

Page 12: ...Owner s Manual and Service Guide SAFETY INFORMATION Page x Notes...

Page 13: ...terrain and conditions However improper operation faulty maintenance or poor housekeeping may contrib ute to a condition of instability and defeat the purpose of the standard Some of the conditions w...

Page 14: ...or trailer 6 5 Changing and Charging Storage Batteries for Electric Personnel and Burden Carriers 6 5 1 The user shall require battery changing and charging facilities and procedures to be in accorda...

Page 15: ...1 Personnel and Burden Carrier Operator Qualifications Only persons whoa are trained in the proper operation of the carrier shall be authorized to operate the carrier Oper ators shall be qualified as...

Page 16: ...d of travel from a carrier or vehicle ahead and keep the carrier under control at all times 7 3 2 2 Yield the right of way to pedestrians ambulances fire trucks or other carriers or vehicles in emerge...

Page 17: ...ry s or liquid level in fuel tanks 8 MAINTENANCE PRACTICES 8 1 Introduction Carriers may become hazardous if maintenance is neglected Maintenance facilities trained personnel and proce dures shall be...

Page 18: ...Carriers shall be kept in a clean condition to minimize hazards and facilitate detection of components needing service q Modifications and additions which affect capacity and safe carrier operation sh...

Page 19: ...lement a golf car safety pro gram It is suggested and recommended that Part II be reprinted in the golf car manufacturer s operation and service manuals to encourage safe operations and practices at t...

Page 20: ...the pedestrian traffic If avoidance of the interaction is not possible or is highly impractical signs shall be erected warning pedestrians of the golf car traffic Signs shall also be erected warning g...

Page 21: ...and type of maintenance Controlling Party should periodically inspect maintenance log to ensure currency and complete ness of entries 6 2 4 The controlling party shall maintain all Danger Warning and...

Page 22: ...rolling party shall supervise the storage and handling of liquid fuels in accordance with ANSI NFPA 30 7 4 Storage and handling of liquefied petroleum gas fuels shall be in accordance with ANSI NFPA 5...

Page 23: ...or death never smoke around or charge batteries in an area that has open flame or electrical equipment that could cause an electrical arc Before a new vehicle is put into operation the items shown in...

Page 24: ...vehicle is to be charged with a non E Z GO charger refer to the instructions supplied with the charger CONTROLS AND INDICATORS Vehicle controls and indicators consist of key light switch direction se...

Page 25: ...on page 3 To stop the vehicle more quickly depress the service brake Fig 6 Accelerator and Brake Controls If key switch is ON and park brake is set depressing the accelerator inadvertently will releas...

Page 26: ...ecting batteries allow a minimum of 30 seconds before selecting RUN position THE FOLLOWING CODES REQUIRE THAT THE REAR WHEELS BE RAISED BEFORE PERFORMING TESTS Beep Fault Symptoms Correction Required...

Page 27: ...ing in reverse All occupants must be seated Keep entire body inside vehicle and hold on while vehi cle is in motion PRECISION DRIVE SYSTEM Precision Drive System PDS vehicles are operated in one of fo...

Page 28: ...tteries Walk Away Feature Walk Away limits vehicle movement without driver input slowing the vehicle to 2 mph 3 kph and sounding an audible alarm reverse beeper Example If all of the following events...

Page 29: ...HILL Non PDS Vehicle To reduce the possibility of roll back which could result in severe injury or vehicle damage do not release the service brake until motor has started Do not hold vehicle on hill b...

Page 30: ...lastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc will require the use of a comme...

Page 31: ...sockets designed for impact wrench use Use caution when inflating tires Overinfla tion could cause the tire to separate from the wheel or cause the tire to explode either of which could cause severe i...

Page 32: ...utside mount the wheel onto the hub with lug nuts Finger tighten lug nuts in a cross sequence pattern Ref Fig 11 on page 10 Tighten lug nuts to 50 85 ft lbs 70 115 Nm torque in 20 ft lbs 30 Nm increme...

Page 33: ...Tow Maintenance position Never use ropes or chains to tow vehicle s Tow bars are available from the Service Parts Department Tow bars are not intended for highway use Before tow ing lock direction se...

Page 34: ...t 1 liters of water and flushed with water Aerosol containers of battery terminal pro tectant must be used with extreme care Insulate metal container to reduce the pos sibility of can contacting batte...

Page 35: ...ront driver side of the seat The other is located on the chassis between the seat back supports To access it raise the seat and lift up the flap on the access panel Ref Fig 14 on page 13 Design change...

Page 36: ...HLY 20 HOURS includes items listed in previous table the following BATTERIES Clean batteries terminals See BATTERY CLEANING 3 Check charge condition and all connections 3 Check battery water WIRING 3...

Page 37: ...to eliminate different pedal pres sures and to include the affects of linkage mis adjustment Establish the acceptable stopping distance by testing a new or known to be good vehicle and recording the s...

Page 38: ...Repair and Service Manual REAR AXLE The only maintenance required for the first five years is the periodic inspection of the lubricant level The rear axle is provided with a lubricant level check fill...

Page 39: ...ise apply the service brake and have vehicle inspected by a trained mechanic HARDWARE Periodically the vehicle should be inspected for loose fasteners Fasteners should be tightened in accordance with...

Page 40: ...storage battery is an acid solution which can cause severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear water Contact a physi cian imm...

Page 41: ...herefore good mainte nance is designed to maximize the available life and reduce the factors that can reduce the life of the battery BATTERY MAINTENANCE Tool List Qty Required Insulated wrench 9 16 1...

Page 42: ...analyzed to see that it does not exceed the impurity levels specified in the table Automatic watering devices such as the one included in the Battery Maintenance Kit P N 25587 G01 can be used with an...

Page 43: ...e circuit is restored Remove battery hold downs and cables Lift out batteries with a commercially available lifting device If the batteries have been cleaned and any acid in the battery rack area neut...

Page 44: ...rgers disconnect the charging plug from the vehicle receptacle For on board chargers disconnect the charging harness from the batteries The batteries must be cleaned and all deposits neutralized and r...

Page 45: ...oad test using a discharge machine following manufacturer s recommendations A cost effective way to identify a poorly performing bat tery is to use a hydrometer to identify a battery in a set with a l...

Page 46: ...ure was 70 F 21 C subtract four points 004 from the 1 250 to give a corrected reading of 1 246 Ref Fig 29 on page 24 5 Test each cell and note the readings corrected to 80 F or 27 C A variation of fif...

Page 47: ...n to all Notes Cautions and Warnings back and forth in receptacle If charger does turn off repeat cleaning procedure once again If after recleaning and retesting the charger still turns off while the...

Page 48: ...ATION AND SERVICE INFORMATION Page 26 Owner s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings No...

Page 49: ...Page 27 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...

Page 50: ...TOTAL LOAD CAPACITY 800 lbs 360 kg Including Operator Passenger Accessories Cargo SPEED 12 14 mph 19 23 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShi...

Page 51: ...Y 800 lbs 360 kg Including Operator Passenger Accessories Cargo SPEED 13 14 5 mph 21 23 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Mo...

Page 52: ...or Passenger Accessories Cargo SPEED 12 14 mph 19 23 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer wi...

Page 53: ...r Accessories Cargo SPEED 12 14 mph 19 23 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coa...

Page 54: ...luding Operator Passenger Accessories Cargo SPEED 17 19 mph 27 30 5 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplast...

Page 55: ...sories Cargo SPEED 17 19 mph 27 30 5 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Cle...

Page 56: ...o SPEED 17 19 mph 27 30 5 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat STA...

Page 57: ...ng Operator Passenger Accessories Cargo SPEED 12 14 mph 19 23 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Ela...

Page 58: ...SPECIFICATIONS Fig 36 Vehicle Dimensions NOTE Shaded Area Indicates SHUTTLE 2 2 65 5 in 166 cm 92 5 in 235 cm 105 in 267 cm 46 5 in 118 cm Front 33 5 in 85 cm Rear 38 in 97 cm 49 in 124 cm 67 in 170...

Page 59: ...nual and Service Guide Fig 37 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter TURNING CLEARANCE DIAMETER 19 ft 5 8 m RECOMMENDED MAX RAMP 25 GRADE or 14o MAX RECOMMENDED MAX S...

Page 60: ...Page 38 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Notes...

Page 61: ...Page 39 Owner s Manual and Service Guide WARRANTY LIMITED WARRANTIES...

Page 62: ...WARRANTY DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with vehicle...

Page 63: ...Appendix A 1 LABELS AND PICTOGRAMS Owner s Manual and Service Guide LABELS AND PICTOGRAMS...

Page 64: ...ee Following Pages For Explanation Of These Pictograms 43 44 45 OFF ON 71145 G01 71129G02 71123G02 71145G01 74322G01 74320G01 74316G01 71123 G02 OFF ON 71129 G02 OFF ON OFF ON 74316G01 OFF ON 74320G01...

Page 65: ...tor if required 4 3 Solenoid drop out Vehicle stops Check solenoid wiring replace if required THE FOLLOWING CODES REQUIRE THAT THE VEHICLE BE OPERATED UNDER LOAD WHILE PERFORMING TESTS Beep Fault Symp...

Page 66: ...xx in xx cm LOAD CENTER OFGRAVITY MAXIMUM HEIGHT 14 25 WARNING READ MANUAL FORMAXIMUM LOAD BED CAPACITY MAXIMUM RAMP HILL MAX xxx lbs xxx kg SECURELOAD ASFARFORWARD ASPOSSIBLE MAXIMUM LOAD BED CAPACI...

Page 67: ...MINAL TO GROUND SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON...

Page 68: ...PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN PARK APPLY...

Page 69: ...APPENDIX B 1 Owner s Manual and Service Guide DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EUROPE ONLY...

Page 70: ...relaterar uppfyller f ljande standard er eller andra normgivade dokument Johon t m ilmoitus liittyy on seuraavien standardien tai muiden normien mukainen A los que esta declaraci n se aplica cumple l...

Page 71: ...attiecas Deklar cija atbilst dam iem standartam iem vai citiem normat vajiem dokumentiem Ktor ho sa t ka toto vyhl senie je v s lade s nasledovnou normou nasledovn mi normami a in mi normat vnymi doku...

Page 72: ...APPENDIX B 6 Owner s Manual and Service Guide DECLARATION OF CONFORMITY Notes...

Page 73: ...il to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each component may fail Be aware t...

Page 74: ......

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